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Yamaha 2002 FZS600 User Manual

Yamaha 2002 FZS600
27 pages
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Yamaha 2002 FZS600 Specifications

General IconGeneral
Bore x Stroke62.0 mm x 49.6 mm
Compression ratio12.0:1
Fuel systemCarburetor
Transmission6-speed
Final DriveChain
Front suspensionTelescopic fork
Front brakesDual disc
Rear brakesSingle disc
Front tire120/70-ZR17
Rear tire160/60-ZR17
Width725 mm
Seat height790 mm
Wheelbase1, 440 mm
Engine type4-stroke, DOHC, 4-cylinder
IgnitionTCI
Rear suspensionSwingarm
Length2, 085 mm
Weight189 kg (dry)

Summary

FOREWORD

Service Information Edition

Details copyright and publication information for the 2002 FZS600 Service Information.

NOTICE

General Manual Notice

Information regarding the manual's intended audience and use by qualified mechanics.

IMPORTANT INFORMATION

Safety Warnings and Procedural Notes

Explains Safety Alert, WARNING, CAUTION notations and general procedural notes.

SYMBOLS REFERENCE

Chapter, Procedure, and Lubricant Symbols

Symbols for chapters, procedures, lubricants, and general use.

GENERAL SPECIFICATIONS

Vehicle Dimensions, Weight, and Fluids

Details model, dimensions, weight, oil grade, fuel capacity, and tire specifications.

Tire Pressure Specifications

Provides tire pressure recommendations for different loading conditions and riding styles.

GENERAL SPECIFICATIONS (continued)

Lighting Bulb Specifications

Lists bulb voltage, wattage, and quantity for all lights on the motorcycle.

MAINTENANCE SPECIFICATIONS

Engine Carburetor and Torque Data

Covers carburetor specifications and engine component tightening torques.

MAINTENANCE SPECIFICATIONS (continued)

Chassis and Electrical Specifications

Details chassis chain specifications, torque, and electrical system data.

LUBRICATION POINT AND TYPES

Engine Lubrication Details

Identifies a specific lubrication point for the engine, the cylinder head tightening nut washer.

CABLE ROUTING

Cable Identification and Routing Diagram

Lists cables and provides a diagram showing routing instructions for the motorcycle.

CABLE ROUTING (continued)

Comprehensive Cable Identification

Lists and identifies a comprehensive set of cables, wires, and components for routing.

Detailed Routing Diagram

Illustrates cable routing with numbered and lettered reference points for clarity.

CABLE ROUTING (continued)

Specific Cable Routing Instructions (A-F)

Details clamping and routing methods for various wire harnesses and cables.

Specific Cable Routing Instructions (G-N)

Provides further clamping and routing instructions for different wire harnesses and leads.

CABLE ROUTING (continued)

Specific Cable Routing Instructions (J-P)

Offers specific guidance on clamping and routing various leads and hoses to the frame.

Specific Cable Routing Instructions (Q-T)

Details routing for radiator fan motor leads and other components.

CABLE ROUTING (continued)

Specific Cable Routing Instructions (U-Z)

Continues specific instructions for routing speed sensor leads and wire harnesses.

Cable Routing Diagram and Labels

Shows the routing of wires and cables with detailed labels and diagrams.

CABLE ROUTING (continued)

Front Section Cable Identification (1-18)

Lists and identifies cables, hoses, and components in the motorcycle's front section.

Front Section Routing Diagram

Illustrates cable routing in the front section of the motorcycle with labels.

CABLE ROUTING (continued)

Front and Rear Cable Routing Instructions (A-F)

Provides specific clamping and routing instructions for front fork, throttle cables, and main switch leads.

Rear Section Cable Routing Instructions (G-I)

Details routing for battery leads, stop switch leads, and wire harnesses in the rear fender.

CABLE ROUTING (continued)

Wire Harness Routing Instructions (J-N)

Specifies routing for wire harnesses, starter motor leads, and fuel pump leads.

Component Routing Instructions (P-R)

Details clamping and routing for throttle cables, spark plugs, and radiator hoses.

CABLE ROUTING (continued)

Wiring Diagram Component Labels (1-28)

Lists and identifies various cables, hoses, and components in the wiring diagram.

Wiring Diagram and Routing Labels

Shows a detailed wiring diagram with numbered components and routing labels.

CABLE ROUTING (continued)

Wiring Diagram Component Labels (29-44)

Lists and identifies additional electrical components and connectors for routing.

Electrical Wiring Diagram

Illustrates the routing of electrical components and connectors with labels.

CABLE ROUTING (continued)

Routing Instructions for Hoses and Leads (A-E)

Provides specific routing instructions for radiator hoses, spark plug leads, and fuel pump leads.

Routing Instructions for Lights and Harnesses (F-I)

Details routing for rear turn signal lights, wire harnesses, and connections at the battery.

CABLE ROUTING (continued)

Wire Harness and Component Routing (J-N)

Specifies routing for wire harnesses, starter motor leads, and fuel sender couplers.

Clamp and Lead Routing Instructions (P-V)

Details clamping and routing for wire harnesses, spark plugs, and clutch cables.

CABLE ROUTING (continued)

Electrical Lead Routing Instructions (W-Z)

Provides routing for headlight leads, rectifier leads, and turn signal lights.

Turn Signal Light Connections (AA-AE)

Details bending and clamping for turn signal lights and connections.

PERIODIC CHECKS AND ADJUSTMENTS

Introduction to Preventive Maintenance

Explains the importance of preventive maintenance for vehicle reliability and longevity.

Maintenance and Lubrication Intervals

Outlines the schedule for regular maintenance and lubrication tasks based on mileage.

Fuel, Ignition, and Valve System Checks

Covers checks for fuel system, spark plugs, and valve clearance.

PERIODIC MAINTENANCE/LUBRICATION INTERVALS (continued)

Chassis, Suspension, and Carburetor Maintenance

Covers checks for chassis fasteners, suspension, and carburetor adjustments.

Engine, Cooling, and Brake System Maintenance

Details engine oil changes, cooling system checks, and brake system maintenance.

Cables, Lights, and Switches Checks

Covers checks for cables, lights, and switches, including headlight adjustment.

WIRING DIAGRAM (EUR)

Electrical Component Identification

Lists and identifies all electrical components in the wiring diagram with numbers.

Wire Color Code Legend

Provides a detailed color code legend for all wires used in the wiring harness.

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