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Yamaha 2002 XJR1300 User Manual

Yamaha 2002 XJR1300
44 pages
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Yamaha 2002 XJR1300 Specifications

General IconGeneral
Engine TypeAir-cooled, 4-stroke, DOHC, 4-cylinder
Displacement1251 cc
Bore x Stroke79.0 mm x 63.8 mm
Compression Ratio9.7:1
Transmission5-speed
Final DriveChain
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Seat Height795 mm
Dry Weight224 kg
Fuel Capacity21 liters
Width765 mm
Height1, 115 mm
Maximum Power106 hp (78 kW) @ 8, 000 rpm
Fuel SystemCarburetor
Ignition SystemDigital
Front SuspensionTelescopic fork
Front BrakesDual disc
Rear BrakesSingle disc

Summary

FOREWORD

NOTICE

Manual Usage and Disclaimer

Guidance on manual use, mechanic qualification, and vehicle safety.

Warning and Caution Symbols

Explanation of safety alert symbols, WARNING, CAUTION, and NOTE indicators.

HOW TO USE THIS MANUAL

SYMBOLS

Chapter Subject Symbols

Symbols 1-8 indicating manual chapters like General Information, Engine, Chassis.

Operation and Lubrication Symbols

Symbols 9-24 indicating service actions, lubricants, and part replacement.

GENERAL SPECIFICATIONS

Vehicle Dimensions and Weight

Overall length, width, height, seat height, wheelbase, ground clearance, weight.

Engine and Transmission Specs

Carburetor type, manufacturer, transmission type, and gear ratios.

Tire and Wheel Specifications

Tire size, manufacturer, pressure, and wheel rim details.

MAINTENANCE SPECIFICATIONS

Engine Specifications

Cylinder head, cylinder, camshaft, and piston dimensions and limits.

Carburetor Specifications

Jet sizes, needle, float height, and idle speed specifications.

Tightening Torques

Torque values for carburetor, air filter, and air induction system joints.

Chassis Specifications

Front/rear suspension, wheel rim, and drive chain specifications.

Electrical Specifications

TCI, charging system, voltage regulator, starter, and circuit breaker specs.

CABLE ROUTING

Front Harness and Handlebar Controls

Routing of throttle, meter, switch, and headlight wires to the handlebars.

Main Harness and Engine Components

Routing of starter, ignition, and ground wires to engine and frame.

Rear and Chassis Wiring

Routing of battery, tail/brake, flasher, and seat lock wires to the rear.

Fuel System and Brake Lines

Routing of fuel hoses, drain hoses, and brake lines.

PERIODIC INSPECTION AND ADJUSTMENT

Introduction and Intervals

Overview of periodic maintenance and recommended service intervals.

Engine Checks and Adjustments

Procedures for clutch lever and engine oil checks and maintenance.

Chassis Checks and Adjustments

Procedures for steering, chassis fasteners, and brake switch checks.

ENGINE - ADJUSTING THE CLUTCH LEVER

CHASSIS - ADJUSTING THE FRONT BRAKE

CARBURETOR - AIR INDUCTION SYSTEM

Air Injection and Cutoff Valve Operation

Explanation of how the air induction system burns exhaust gases and the air cutoff valve function.

Air Induction System Diagrams

Diagrams illustrating the connections of the reed valve, air cleaner, and air cutoff valve.

Checking the Air Induction System

Inspection steps for hoses, pipes, reeds, and the air cutoff valve.

FRONT AND REAR BRAKES

Front Brake Master Cylinder

Removal, assembly, and installation of the front brake master cylinder.

Rear Brake Caliper

Procedures for removing, disassembling, and inspecting the rear brake caliper.

CARBURETOR HEATING SYSTEM

Electrical Diagram

Wiring diagram for the carburetor heating system components.

Troubleshooting the Heating System

Step-by-step guide to diagnose and fix carburetor heating system failures.

WIRING DIAGRAMS

XJR1300 2002 Wiring Diagram (EUR)

Comprehensive wiring diagram for European models of the XJR1300.

XJR1300P 2002 Wiring Diagram (AUS)

Comprehensive wiring diagram for Australian models of the XJR1300P.

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