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Yamaha 2011 WR450F User Manual

Yamaha 2011 WR450F
230 pages
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OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
MANUAL DE SERVICIO
DEL PROPIETARI
O
WR450F
(
A
)
1HB-28199-40
PRINTED IN JAPAN
2010.04—0.8 × 1 !
(E, F, G, S)
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
PRINTED ON RECYCLED PAPER
2011
WR450F
(
A
)
2011
q Read this manual carefully before operating this vehicle.
q Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
q
Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
q Lea atentamente este manual antes de utilizar el vehículo.
1HB-9-40cover30mm 10.4.2 15:36 ページ1
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Yamaha 2011 WR450F Specifications

General IconGeneral
Displacement449 cc
Compression Ratio12.5:1
Fuel SystemFuel injection
Transmission5-speed
Final DriveChain
Front Tire80/100-21
Rear Tire120/90-18
Front Suspension48 mm inverted fork
Rear SuspensionKYB shock, fully adjustable
Front BrakeHydraulic single disc brake, 250mm
Rear BrakeSingle 245mm disc
Wheelbase1485 mm
Width825 mm
Bore x Stroke95.0mm x 63.4mm

Summary

Foreword

Safety Information

Details crucial safety precautions for operating the vehicle and general riding safety.

Control Functions

Multi-Function Display

Starting and Break-in

Handling Note

Provides critical warnings about operating the engine in enclosed areas due to exhaust fumes.

Starting a Cold Engine

Details the procedure for starting the engine when it is cold, including using the starter circuits.

Starting a Warm Engine

Explains the steps for starting the engine when it is warm, emphasizing the use of the hot starter lever.

Maintenance Specifications

Tightening Torques

Pre-Operation Inspection and Maintenance

General Inspection and Maintenance

Lists essential checks and maintenance items to ensure the motorcycle is in good operating condition before riding.

Engine

Engine Oil Level Check

Details the procedure for checking the engine oil level, including warm-up and inspection steps.

Adjusting the Valve Clearance

Explains how to check and adjust valve clearance when the engine is cool, ensuring proper engine performance.

Chassis

Bleeding the Hydraulic Brake System

Provides a detailed procedure for bleeding the hydraulic brake system to ensure proper brake performance.

Adjusting the Rear Brake

Details the procedure for checking and adjusting the rear brake pedal height for proper operation.

Adjusting the Front Fork Rebound Damping Force

Explains how to adjust the front fork's rebound damping force for desired riding feel.

Checking and Adjusting the Steering Head

Explains how to inspect for steering stem play and adjust the steering head for smooth operation.

Suspension Setting (Front Fork)

Details how to adjust front fork settings based on experienced symptoms to improve handling and ride quality.

Suspension Setting (Rear Shock Absorber)

Details how to adjust rear shock absorber settings based on experienced symptoms to improve handling.

Adjusting the Front Brake

Explains how to check and adjust the front brake lever position for optimal control.

Checking and Replacing the Front Brake Pads

Describes how to inspect brake pad thickness and replace them when worn.

Adjusting the Front Fork Compression Damping Force

Details how to adjust the front fork's compression damping force for optimal suspension performance.

Adjusting the Rear Shock Absorber Spring Preload

Guides the user on adjusting the rear shock absorber spring preload for proper suspension setup.

Front Fork Setting

Outlines the three factors involved in front fork settings: air spring, spring preload, and damping force.

Electrical

Electrical Components and Wiring Diagram

Provides an overview of the motorcycle's electrical components and their layout with a wiring diagram.

Battery Charging Method

Explains two methods for charging the battery: using a variable voltage charger and a constant voltage charger.

Checking the Fuse

Provides instructions on how to check fuses for continuity and replace blown ones.

Checking the Ignition Timing

Outlines the steps to check and adjust the ignition timing for proper engine performance.

Checking and Charging the Battery

Details the procedure for checking battery condition and charging it correctly.

Engine (Except for Canada)

Tuning

Introduces engine tuning concepts, particularly carburetor adjustment based on conditions.

Adjusting the Pilot Jet

Explains how to adjust the pilot jet to set the air-fuel mixture for low-speed throttle openings.

Carburetor Setting

Explains the importance of air/fuel mixture and how atmospheric conditions affect carburetor settings.

Adjusting the Jet Needle Groove Position

Describes how jet needle position affects acceleration and how to adjust it for rich or lean mixtures.

Adjusting the Main Jet

Details how to adjust the main jet to set the air-fuel mixture for optimal full-throttle performance.

Adjusting the Leak Jet (Adjusting the Accelerator Pump)

Explains the role of the leak jet in adjusting the accelerator pump's fuel discharge for throttle response.

Radiator

Carburetor

Disassembling the Carburetor

Shows an exploded view and lists parts for disassembling the carburetor.

Measuring and Adjusting the Float Height

Explains how to measure and adjust the float height for correct fuel delivery.

Assembling the Carburetor

Provides instructions for reassembling the carburetor after inspection or cleaning.

Camshafts

Installing the Camshaft

Provides instructions for installing camshafts, including timing chain and tensioner.

Checking the Camshaft

Guides on inspecting camshaft lobes for wear, damage, and measuring lobe length.

Cylinder Head

Installing the Cylinder Head

Provides instructions for installing the cylinder head, including bolt tightening and angle procedures.

Valves and Valve Springs

Checking the Valve

Guides on checking valve sealing, stem-to-guide clearance, and valve guide installation.

Cylinder and Piston

Clutch

Oil Filter Element and Water Pump

Balancer

Oil Pump

Kick Shaft and Shift Shaft

AC Magneto and Starter Clutch

Installing the AC Magneto and Starter Clutch

Details the installation of the stator, pickup coil, and related parts.

Engine Removal

Removing the Engine

Provides instructions for removing the engine, including draining fluids and disconnecting lines.

Installing the Engine

Guides on installing the engine, including engine mounting bolts and brackets.

Crankcase and Crankshaft

Transmission, Shift Cam and Shift Fork

Installing the Transmission

Provides instructions for installing gears, collars, and the transmission assembly onto the main and drive axles.

Front Wheel and Rear Wheel

Removing the Front Wheel

Details the procedure for removing the front wheel, including axle holder and brake caliper components.

Removing the Rear Wheel

Provides instructions for removing the rear wheel, including axle nut, sprocket, and brake disc.

Installing the Front Wheel

Details the installation of bearings, spacer, oil seal, and the front wheel onto the fork.

Front Brake and Rear Brake

Removing the Front Brake

Provides instructions for removing the front brake system components, including hoses and caliper.

Removing the Rear Brake

Details the procedure for removing the rear brake system components, including pedal and caliper.

Disassembling the Brake Caliper

Shows how to disassemble the brake caliper, including piston, seals, and pads.

Disassembling the Brake Master Cylinder

Explains how to disassemble the brake master cylinder, identifying all internal components.

Draining the Brake Fluid

Provides instructions for safely draining the brake fluid from the system.

Installing the Rear Brake Caliper

Guides on installing the rear brake caliper, including pads, support, and pad pin.

Installing the Front Brake Master Cylinder

Details the installation of the front brake master cylinder and its bracket, including bolt tightening.

Removing the Brake Caliper Piston

Details the safe removal of brake caliper pistons, emphasizing caution with compressed air.

Installing the Brake Caliper Piston

Provides instructions for cleaning and installing brake caliper pistons and seals with brake fluid.

Installing the Brake Master Cylinder Kit

Provides instructions for cleaning and installing the components of the brake master cylinder kit.

Installing the Rear Brake Master Cylinder

Explains the installation of the rear brake master cylinder, including spring and pedal components.

Installing the Front Brake Caliper

Details the installation of brake pads, support, and pad pin into the front brake caliper.

Front Fork

Removing the Front Fork

Details the procedure for removing the front fork assembly from the motorcycle.

Disassembling the Front Fork

Shows an exploded view and lists parts for disassembling the front fork.

Assembling the Front Fork

Provides instructions for assembling the front fork components, including damper rod and springs.

Handlebar

Steering

Swingarm

Rear Shock Absorber

Ignition System

Electric Starting System

Starter Motor Checking and Repairing

Provides detailed procedures for checking and repairing the starter motor, including commutator and brush inspection.

Charging System

Throttle Position Sensor System

Lighting System

Signaling System

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