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Yamaha 2011 YZ250F Service Manual

Yamaha 2011 YZ250F
196 pages
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2011
17D-28199-31
YZ250F(A)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARIO
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
Read this manual carefully before operating this vehicle.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
Leggere attentamente questo manuale prima di utilizzare questo veicolo.

Table of Contents

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Yamaha 2011 YZ250F Specifications

General IconGeneral
Bore x Stroke77.0mm x 53.6mm
Compression Ratio13.5:1
IgnitionCDI
Final DriveChain
Front BrakeHydraulic single disc brake, 250mm
Rear BrakeHydraulic single disc brake, 245mm
Front Tire80/100-21
Rear Tire100/90-19
Length85.6 in
Width32.5 in
Height51.4 in
Ground Clearance14.8 in
Fuel Capacity1.6 gal
Valves4
Fuel DeliveryKeihin FCR-MX37
Transmission5-speed
Front SuspensionKYB Speed-Sensitive System inverted fork; fully adjustable, 12.2-in travel
Rear SuspensionKYB Fully adjustable link-type; 12.4-in travel

Summary

Owner's Service Manual Overview

Foreword and Introduction

Introduction to the YZ Series

Overview of the Yamaha YZ series and the manual's purpose.

Important Manual Information Notations

Notations for important information like warnings, notices, and tips.

General Safety Information for Operation

Crucial safety guidelines for operating the competition-use machine.

How to Use and Read the Manual

Finding Required Pages in the Manual

Method for locating specific pages using the manual's layout and symbols.

Manual Format Explanation

Explanation of the step-by-step procedure format and symbol usage.

Understanding Descriptions and Symbols

Explanation of pictograms used in exploded diagrams and text for specifications.

General Information and Vehicle Description

Location of Important Labels

Identification and explanation of critical labels on the vehicle.

Vehicle Component Identification

Illustrated diagram labeling key parts of the motorcycle and their functions.

Consumer Information and Preparation

Details on VIN, parts, tools, and initial disassembly preparation.

Connection Checks and Special Tools

Checking Connections, Bearings, and Circlips

Procedures for inspecting bearings, oil seals, circlips, and electrical connectors.

Special Tools for Engine and Chassis Service

Identification of specific tools required for engine and chassis maintenance.

Special Tools for Cooling, Steering, and Ignition Systems

Tools for radiator caps, steering nuts, forks, spokes, and electrical system testing.

Special Tools for Valve, Clutch, and Ignition Systems

Tools for valve systems, clutch service, ignition timing, and valve guides.

Special Tools for Ignition System and Sealant

Tools for ignition system testing and specification for crankcase sealant.

Control Functions and Starting Procedures

Motorcycle Control Functions Overview

Description of engine controls, clutch, shift, and brake controls.

Starting Procedures and Break-In Guidelines

Steps for starting the engine, fuel recommendations, and initial break-in procedures.

Torque Specifications and Cleaning

Torque Check Points for Major Systems

Torque specifications for frame, engine, steering, suspension, wheel, and brake components.

Cleaning and Storage Procedures

Detailed instructions for washing the motorcycle and preparing it for storage.

Specifications and Maintenance Intervals

General Vehicle Specifications

Key dimensions, weight, engine type, displacement, and capacities of the YZ250F.

System-Specific Maintenance Specifications

Detailed specifications for engine, chassis, clutch, carburetor, and other systems.

Regular Maintenance Intervals Schedule

Schedule for regular inspection and maintenance of engine, chassis, and electrical components.

Pre-Operation Checks and Engine Service

Pre-Operation Inspection Checklist

Pre-ride checklist covering coolant, fuel, engine oil, brakes, wheels, and steering.

Engine Coolant and Radiator Checks

Instructions for checking and changing engine coolant, including radiator cap inspection.

Engine Control Adjustments

Steps for adjusting clutch lever, throttle cable free play, and engine idle speed.

Throttle, Starter, and Air Filter Maintenance

Adjusting throttle grip, hot starter lever, and cleaning the air filter element.

Engine Oil Level and Change Procedures

Procedures for checking engine oil level, filling, and changing engine oil.

Engine Oil Pressure and Pilot Screw Adjustment

Checking engine oil pressure and adjusting the pilot screw for optimal fuel mixture.

Valve Clearance Adjustment Procedure

Detailed procedure for checking and adjusting valve clearance using specific tools.

Valve Clearance Pad Selection and Data

Guide for selecting adjustment pads and tables for valve clearance data.

Chassis Service Procedures

Hydraulic Brake System Bleeding and Adjustment

Procedures for bleeding brake fluid and adjusting brake lever/pedal positions.

Brake Pad Replacement and Fluid Checks

Instructions for replacing brake pads and checking brake fluid levels.

Drive Chain, Sprocket, and Brake Checks

Procedures for checking sprockets, drive chain slack, and adjusting chain tension.

Front and Rear Fork Suspension Adjustments

Steps for cleaning fork seals, relieving internal pressure, and adjusting fork damping.

Suspension Adjustments for Various Symptoms

Adjusting front fork compression and rear shock absorber preload/damping based on symptoms.

Tire Pressure and Suspension Setting Guidelines

Checking tire pressure and adjusting suspension settings for different riding conditions.

Wheel, Spoke, and Steering Head Maintenance

Procedures for checking and tightening spokes, wheels, and adjusting the steering head.

Lubrication Points for Chassis Components

Diagram and instructions for lubricating various chassis components for smooth operation.

Electrical System Service

Spark Plug Inspection and Ignition System Checks

Procedure for inspecting spark plug and troubleshooting ignition system components.

Ignition Coil, CDI Magneto, and Neutral Switch Checks

Checking ignition coil resistance, CDI magneto, and neutral switch conduction.

Throttle Position Sensor System Inspection

Troubleshooting guide for the throttle position sensor system and its components.

Engine Component Service

Seat, Fuel Tank, and Side Cover Removal

Instructions for removing body panels and fuel tank, including torque values.

Exhaust Pipe and Silencer Service

Procedure for removing, checking, and installing the exhaust pipe and silencer.

Radiator Inspection and Installation

Steps for removing, inspecting, and installing the radiator and associated hoses.

Carburetor Removal, Disassembly, and Checks

Procedures for removing, disassembling, and checking the carburetor and its parts.

Carburetor Adjustments and Assembly

Steps for assembling and adjusting the carburetor, including jet needle and pilot screw settings.

Carburetor Setting Parameters and Examples

Information on carburetor settings related to atmospheric conditions and symptom-based adjustments.

Engine Internal Component Service

Camshaft Removal and Checks

Procedure for removing cylinder head cover and camshafts, with inspection steps.

Cylinder Head Inspection and Installation

Steps for checking cylinder head for warpage and installing the cylinder head assembly.

Valve and Valve Spring Service

Procedures for removing, checking, and installing valves, springs, and related components.

Cylinder and Piston Service

Steps for removing, checking, and installing the cylinder and piston assembly.

Clutch Assembly Service

Procedure for removing, checking, and installing the clutch assembly components.

Oil Filter Element and Water Pump Service

Procedures for removing, checking, and installing the oil filter element and water pump.

Oil Pump Service

Procedures for removing, checking, and installing the oil pump and oil tank.

Kick Shaft and Shift Shaft Service

Procedures for removing, checking, and installing kick shaft and shift shaft components.

CDI Magneto Service

Procedure for removing, checking, and installing the CDI magneto, stator, and rotor.

Engine Removal Procedure

Steps for removing the engine from the motorcycle, including related components.

Crankcase and Crankshaft Service

Procedures for removing, disassembling, and checking the crankcase and crankshaft.

Transmission, Shift Cam, and Shift Fork Service

Procedures for removing, checking, and installing transmission components.

Chassis Component Service

Front and Rear Wheel Service

Procedures for removing, checking, and installing front and rear wheels, bearings, and brake discs.

Front and Rear Brake System Service

Procedures for removing, disassembling, checking, and installing brake calipers and master cylinders.

Front Fork Service

Procedures for removing, disassembling, checking, and assembling the front fork.

Handlebar Service

Procedures for removing, installing, and adjusting the handlebar and related controls.

Steering System Service

Procedures for removing, checking, and installing the steering stem, bearings, and ring nut.

Swingarm Service

Procedures for removing, disassembling, checking, and installing the swingarm and its components.

Rear Shock Absorber Service

Procedures for removing, checking, and installing the rear shock absorber assembly.

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