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Yamaha CYGNUS RAY ZR 2022 User Manual

Yamaha CYGNUS RAY ZR 2022
163 pages
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SUPPLEMENTARY
SERVICE MANUAL
LCG125
LCG125D
B2U-F8197-E1
2022
B2UF8197E1.book Page 1 Wednesday, October 6, 2021 4:38 PM

Table of Contents

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Yamaha CYGNUS RAY ZR 2022 Specifications

General IconGeneral
BrandYamaha
ModelCYGNUS RAY ZR 2022
CategoryMotorcycle
LanguageEnglish

Summary

FOREWORD

INTRODUCTION

Purpose of the supplementary service manual.

IMPORTANT MANUAL INFORMATION

IMPORTANT NOTES AND SYMBOLS

Defines important notations like WARNING, NOTICE, and TIP, and symbols.

HOW TO USE THIS MANUAL

MANUAL STRUCTURE AND INTERPRETATION

Explains the manual's layout and how to interpret its sections.

SYMBOLS

DEFINITIONS OF SYMBOLS

Provides definitions for symbols used throughout the manual.

GENERAL INFORMATION

FEATURES

Overview of vehicle features and indicator lights.

INDICATOR LIGHTS AND WARNING LIGHTS

Explanation of dashboard indicator lights for disc and drum models.

SPECIAL TOOLS

SPECIAL TOOLS LIST AND DESCRIPTIONS

Details required special tools for maintenance, including part numbers and illustrations.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides basic dimensions, weight, and loading information.

MAINTENANCE SPECIFICATION (ENGINE)

Lists engine-related service data, tolerances, and capacities.

MAINTENANCE SPECIFICATION (CHASSIS)

Details chassis and suspension specifications, including tire pressure.

MAINTENANCE SPECIFICATION (ELECTRICAL)

Outlines electrical system specifications, including voltage and components.

TIGHTENING TORQUES

GENERAL TIGHTENING TORQUE SPECIFICATIONS

Specifies torques for standard fasteners and ISO thread pitch.

ENGINE AND CHASSIS TIGHTENING TORQUES

Torque values for engine and chassis component fasteners.

CABLE ROUTING

CABLE ROUTING DIAGRAMS FOR VARIOUS SECTIONS

Illustrates the correct routing of wires and cables throughout the vehicle.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE SCHEDULES

Maintenance intervals and tasks for drum and disc models.

ENGINE MAINTENANCE PROCEDURES

Procedures for checking and adjusting valve clearance, fuel filter, and canister.

CHASSIS MAINTENANCE PROCEDURES

Procedures for chassis checks and lubrication, including steering head.

ELECTRICAL MAINTENANCE PROCEDURES

Steps for replacing bulbs and adjusting headlight beam.

CHASSIS PROCEDURES

GENERAL CHASSIS COMPONENTS

Procedures for removing/installing battery, covers, and grab bar.

HANDLEBAR ASSEMBLY

Steps for removing, checking, and installing the handlebar and its components.

REAR SHOCK ABSORBER ASSEMBLY

Detailed instructions for rear shock absorber removal, checking, and installation.

ELECTRICAL SYSTEM

IGNITION AND STARTING SYSTEMS

Circuit diagrams and troubleshooting for ignition and electric starting systems.

STOP/START, CHARGING, AND LIGHTING SYSTEMS

Circuit diagrams and troubleshooting for stop/start, charging, and lighting systems.

SIGNALING, FUEL INJECTION, AND FUEL PUMP SYSTEMS

Circuit diagrams and troubleshooting for signaling, fuel injection, and fuel pump systems.

WIRING DIAGRAMS AND COMPONENTS

Visual identification of electrical components and detailed wiring diagrams.

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