Yamaha FX10X 2008 - User Manual

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SERVICE MANUAL

FX10X

FX10RTX

FX10RTRX

FX10RTRAX

FX10MTX

FX10MTRX

FX10MTRAX

LIT-12618-02-69 8GL-28197-10

PRINTED ON RECYCLED PAPER PRINTED IN U.S.A.

2007.07 CR

(E)

YAMAHA MOTOR CO., LTD.

2008

Main Page

Default Chapter3
- Default Chapter3
  - How to Use this Manual3
  - Table of Contents6
- Chapter 1. General Information10
Snowmobile Identification10
- Frame Serial Number10
- Engine Serial Number10
Important Information11
- Preparation for Removal and Disassembly11
- All Replacement Parts11
- Gaskets, Oil Seals, and O-Rings12
- Lock Washers/Plates and Cotter Pins12
- Bearings and Oil Seals12
- Circlips12
- Loctite12
Special Tools13
- For Tune up13
- For Engine Service13
- For Power Train Service16
- For Fuel Injection Service17
- For Electrical Service17
- Chapter 218
- Periodic Inspection and Adjustment18
Introduction18
Periodic Maintenance Chart for the Emission Control System18
General Maintenance and Lubrication Chart19
Engine20
- Spark Plugs20
- Fuel Line Inspection20
- Cooling System21
- Valve Clearance Adjustment24
- Throttle Body Synchronization29
- Throttle Cable Free Play Adjustment31
- Throttle Override System (T.o.r.s.) Check33
- Compression Pressure Measurement34
- Engine Oil Level Inspection36
- Engine Oil Replacement37
- Cylinder Head Breather Hose Inspection40
- Throttle Body Joints Inspection40
- Checking the Air Filter Element41
- Exhaust System Inspection42
Power Train43
- Sheave Offset Adjustment43
- Drive V-Belt45
- Engagement Speed Check47
- Parking Brake Pad Inspection48
- Parking Brake Adjustment48
- Brake Fluid Level Inspection49
- Brake Pad Inspection50
- Brake Hose Inspection50
- Air Bleeding (Hydraulic Brake System)51
- Drive Chain52
- Track Tension Adjustment54
- Slide Runner Inspection56
- Maximizing Drive Track Life56
Chassis58
- Ski/Ski Runner58
- Steering System58
- Brake Lever Adjustment60
- Lubrication60
Electrical62
- Headlight Bulb Replacement62
- Headlight Beam Adjustment63
- Battery Inspection63
- Fuse Inspection70
Tuning71
- Clutch71
- Gear Selection74
- Front Suspension80
- Rear Suspension85
- Chapter 3. Chassis93
Covers93
- Installation95
Steering96
- Fx1096
- Fx10Rt/Fx10Rtr/Fx10Rtra98
- Fx10Mt/Fx10Mtr/Fx10Mtra100
- Removal103
- Inspection103
- Installation104
Ski108
- Fx10/Fx10Rt/Fx10Rtr/Fx10Rtra108
- Fx10Mt/Fx10Mtr/Fx10Mtra109
- Inspection110
Front Suspension111
- Fx10/Fx10Rt/Fx10Rtr/Fx10Rtra111
- Fx10Mt/Fx10Mtr/Fx10Mtra113
- Handling Notes115
- Inspection115
- Installation116
- Chapter 4. Power Train118
Primary Sheave and Drive V-Belt118
- Removal120
- Disassembly120
- Inspection121
- Assembly123
- Installation126
Secondary Sheave128
- Disassembly130
- Inspection130
- Assembly131
- Installation133
Drive Chain134
- Without Reverse Model134
- Removal136
- Inspection136
- Installation138
- With Reverse Model139
- Removal142
- Inspection142
- Installation143
Secondary Shaft145
- Inspection146
- Secondary Shaft and Drive Chain Cover Installation147
Brake149
- Brake Pad149
- Brake Pad Replacement150
- Brake Caliper and Parking Brake152
- Brake Caliper Disassembly154
- Brake Caliper Inspection and Repair154
- Brake Caliper Assembly155
- Brake Caliper Installation155
- Brake Master Cylinder156
- Inspection158
- Brake Master Cylinder Assembly158
- Installation159
Slide Rail Suspension160
- Fx10160
- Fx10Rt/Fx10Rtr/Fx10Rtra166
- Fx10Mt/Fx10Mtr/Fx10Mtra172
- Handling Notes178
- Removal178
- Inspection178
- Assembly179
- Installation183
Front Axle and Track184
- Inspection185
- Installation185
- Chapter 5. Engine187
Seat and Fuel Tank187
- Removal189
- Installation190
Exhaust Pipe and Muffler191
- Installation193
Oil Tank195
Engine Assembly196
- Hoses and Leads196
- Engine Assembly197
- Removal199
- Installation199
Camshafts201
- Cylinder Head Cover201
- Camshafts202
- Removal203
- Inspection204
- Installation208
Cylinder Head212
- Removal213
- Inspection213
- Installation214
Valves and Valve Springs217
- Removal217
- Inspection218
- Installation222
Ac Magneto Rotor and Starter Clutch226
- Removal226
- Inspection227
- Installation228
Oil Pan and Oil Pump233
- Removal233
- Inspection233
- Installation235
Crankcase237
- Removal239
- Inspection239
- Installation240
Connecting Rods and Pistons243
- Removal244
- Inspection245
- Installation251
Crankshaft and Balancer Shaft254
- Remove256
- Inspection257
- Installation260
- Chapter 6. Cooling System263
Radiator263
- Inspection265
- Installation266
Thermostat267
- Inspection268
- Installation268
Water Pump269
- Removal271
- Disassembly271
- Inspection272
- Assembly272
- Installation273
Oil Cooler and Heat Exchanger274
- Inspection276
- Chapter 7. Fuel Injection System277
Fuel Injection System277
- Ecu Self-Diagnostic Function280
- Self-Diagnostic Function Table280
- Troubleshooting Chart282
- Diagnostic Mode283
- Troubleshooting Details289
- Oil Pressure Switch302
- Intake Air Temperature Sensor302
- Isc (Idle Speed Control) Unit303
Air Filter Case304
Throttle Body305
- Injectors306
- Removal308
- Inspection308
- Fuel Pressure Inspection309
- Inspection and Adjustment310
- Chapter 8. Electrical313
Switch Inspection313
- Inspecting a Switch Shown in the Manual313
Ignition System314
- Circuit Diagram315
- Troubleshooting316
- Ignition Spark Gap318
- Ignition Coil318
- Crankshaft Position Sensor319
- Throttle Override System (T.o.r.s.)320
- Engine Stop Switch321
- Throttle Switch321
- Main Switch322
Electrical Starting System323
- Troubleshooting324
- Circuit Diagram325
- Starter Motor326
Charging System330
- Troubleshooting331
- Circuit Diagram331
- Battery332
- Stator Coil332
Lighting System334
- Circuit Diagram335
- Troubleshooting336
- Bulb(S)339
- Headlight Beam Switch339
- Headlight Relay340
- Load Control Relay340
Signal System342
- Circuit Diagram343
- Troubleshooting344
- Brake Light Switch350
- DC Back Buzzer (Fx10/Fx10Rtr/ Fx10Rtra/Fx10Mtr/Fx10Mtra)350
- Coolant Temperature Sensor351
- Oil Level Switch352
- Fuel Sender352
- Speed Sensor353
Grip Warmer System354
- Circuit Diagram355
- Troubleshooting356
- Grip Warmer and Thumb Warmer357
- Grip/Thumb Warmer Adjustment Switch357
Cooling System358
- Circuit Diagram359
- Troubleshooting360
- Radiator Fan Motor361
- Radiator Fan Motor Relay361
- Chapter 9. Specifications362
General Specifications362
Maintenance Specifications366
- Engine366
- Power Train371
- Chassis377
- Electrical379
Tightening Torque381
- Engine381
- Power Train383
Chassis386
General Torque Specifications387
Definition of Units387
Cable Routing388

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Yamaha FX10X 2008 Specifications

General

Brand	Yamaha
Model	FX10X 2008
Category	Snowmobiles
Language	English

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