Yamaha VK540EF - User Manual

Date :
Model name : VK540 S/M Date(Delivery) Color wiring diagram Yes No
Size
Transmit data Client :
Wiring diagram Yes No
LIT No./Part No : 8AC-28197-J1 Page No. Size
A/L×
××
×2
In charge:
Size A/L Format MO CD-R
Cover 1
Cover 1
CHAPTER3 17 2-6 49 2-22 81 2-37 113 3-5 145 4-10 177 4-26 209
White
Cover 2
CHAPTER6 18 2-7 50 2-23 82 2-38 114 3-6 146 4-11 178 4-27 210
White
Cover 3
White 19 2-7 51 2-23 83 2-38 115 3-6 147 4-11 179 4-27 211
Cover 4
Cover 4
1-1 20 2-8 52 2-24 84 2-39 116 3-7 148 4-12 180 4-28 212
1-1 21 2-8 53 2-24 85 2-39 117 3-7 149 4-12 181 4-28 213
1-2 22 2-9 54 2-25 86 2-40 118 3-8 150 4-13 182 4-29 214
1-2 23 2-9 55 2-25 87 2-40 119 3-8 151 4-13 183 4-29 215
1-3 24 2-10 56 2-26 88 2-41 120 3-9 152 4-14 184 4-30 216
1-3 25 2-10 57 2-26 89 2-41 121 3-9 153 4-14 185 4-30 217
1-4 26 2-11 58 2-27 90 2-42 122 3-10 154 4-15 186 4-31 218
1-4 27 2-11 59 2-27 91 2-42 123 3-10 155 4-15 187 4-31 219
1-5 28 2-12 60 2-28 92 2-43 124 3-11 156 4-16 188 4-32 220
1-5 29 2-12 61 2-28 93 2-43 125 3-11 157 4-16 189 4-32 221
1-6 30 2-13 62 2-29 94 2-43 126 4-1 158 4-17 190 4-33 222
1-6 31 2-13 63 2-29 95 White 127 4-1 159 4-17 191 4-33 223
1-7 32 2-14 64 2-30 96 2-44 128 4-2 160 4-18 192 4-34 224
NOTICE 1 1-7 33 2-14 65 2-30 97 2-44 129 4-2 161 4-18 193 4-34 225
AVERT... 2 1-8 34 2-15 66 2-31 98 2-45 130 4-3 162 4-19 194 4-35 226
ANMARK... 3 1-8 35 2-15 67 2-31 99 2-45 131 4-3 163 4-19 195 4-35 227
ILLUST 4 2-1 36 2-16 68 2-32 100 2-46 132 4-4 164 4-20 196 4-36 228
SYM/ILLU 5 2-2 37 2-16 69 2-32 101 2-46 133 4-4 165 4-20 197 4-36 229
White 6 2-1 38 2-17 70 2-33 102 2-47 134 4-5 166 4-21 198 4-37 230
INDEX 7 2-2 39 2-17 71 2-33 103 2-47 135 4-5 167 4-21 199 4-37 231
CHAPTER1 8 2-1 40 2-18 72 2-34 104 3-1 136 4-6 168 4-22 200 4-38 232
FRONT... 9 2-2 41 2-18 73 2-34 105 3-1 137 4-6 169 4-22 201 4-38 233
CHAPTER 7 10 2-3 42 2-19 74 2-35 106 3-2 138 4-7 170 4-23 202 4-39 234
White 11 2-3 43 2-19 75 2-35 107 3-2 139 4-7 171 4-23 203 4-39 235
7 12 2-4 44 2-20 76 2-26 108 3-3 140 4-8 172 4-24 204 4-40 236
CHAPTER3 13 2-4 45 2-20 77 2-37 109 3-3 141 4-8 173 4-24 205 4-40 237
CHAPTER6 14 2-5 46 2-21 78 2-36 110 3-4 142 4-9 174 4-25 206 5-1 238
White 15 2-5 47 2-21 79 2-37 111 3-4 143 4-9 175 4-25 207 5-1 239
CHAPTER1 16 2-6 48 2-22 80 2-36 112 3-5 144 4-10 176 4-26 208 5-2 240

Summary

General Information

Important Information

Covers preparation for removal, disassembly, and general safety notes.

Periodic Inspections and Adjustments

Periodic Maintenance Table

Outlines recommended inspections and adjustments based on time or mileage intervals.

Chassis

Direction

Details inspection and adjustment procedures for the steering system.

Power Train

Primary Sheave and Drive V-Belt

Covers removal, inspection, and measurement of the primary sheave and drive V-belt.

Brake

Covers brake pad inspection, replacement, and brake lever adjustment.

Engine

Cylinder Head and Cylinder

Covers disassembly, inspection, and measurement of cylinder head and cylinder components.

Oil Pump, Crankcase and Crankshaft

Covers inspection and measurement of crankshaft runout, freeplay, and bearings.

Carburetion

Carburetor

Covers carburetor disassembly, inspection of internal components, and assembly.

Electrical

Ignition System

Covers circuit diagrams, troubleshooting, and testing of ignition system components.

Lighting System

Details circuit diagrams and troubleshooting for the lighting system.

Signal System

Electrical Starting System

Charging System

Specifications

General Specifications

Maintenance Specifications

Tightening Torque

General Torque Specifications

Yamaha VK540EF Specifications

General

Engine Type	2-stroke
Displacement	535 cc
Track Length	154 inches
Track Width	15 in
Front Suspension	Telescopic