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Yamaha FZ-07 2016 User Manual

Yamaha FZ-07 2016
112 pages
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DIC183
FZ07H
FZ07AH
OWNER’S MANUAL
Read this manual carefully before operating this vehicle.
BU2-28199-70
[English (E)]

Table of Contents

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Yamaha FZ-07 2016 Specifications

General IconGeneral
Displacement689cc
Bore x Stroke80.0mm x 68.6mm
Compression Ratio11.5:1
Fuel SystemFuel Injection
IgnitionTCI: Transistor Controlled Ignition
Transmission6-speed; multiplate wet clutch
Final DriveChain
Front Tire120/70ZR17
Rear Tire180/55ZR17
Seat Height31.7 in
Wheelbase55.1 in
Trail3.5 in
Ground Clearance5.5 in
Fuel Capacity3.7 gal
Wet Weight397 lb
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Front Suspension41mm fork; 5.1-in travel
Rear SuspensionSingle shock; 5.1-in travel
Front BrakesDual hydraulic disc, 282mm
Rear BrakesHydraulic disc, 245mm

Summary

Introduction to the Owner's Manual

Important Safety Warning

Read this manual carefully and completely before operating this motorcycle.

Important Manual Information and Notations

Safety Alert Symbol Explanation

The safety alert symbol warns of potential personal injury hazards.

Warning Indicator Explanation

A WARNING indicates a hazardous situation that could result in death or serious injury.

Notice Indicator Explanation

A NOTICE indicates special precautions to avoid damage to the vehicle or property.

Tip Indicator Explanation

A TIP provides key information to make procedures easier or clearer.

Location of Important Labels

Key Vehicle Labels (1-6)

Details and descriptions for labels 1-6 on the vehicle, covering safety and tire information.

Additional Vehicle Labels (7-10)

Details and descriptions for labels 7-10, including warnings and certification marks.

Safety Information and Riding Practices

Be a Responsible Owner

Owner's responsibility for safe operation and maintenance.

Safe Riding Techniques

Performing pre-operation checks and riding safely.

Protective Apparel Guidelines

Importance of helmets, jackets, and other protective gear.

Carbon Monoxide Poisoning Prevention

Hazards of carbon monoxide and how to avoid poisoning.

Vehicle Loading and Modifications

Loading Guidelines and Weight Limits

How loading affects stability and maximum load limits.

Genuine Yamaha Accessories

Benefits and recommendations for using genuine Yamaha accessories.

Aftermarket Parts and Modifications

Potential safety hazards associated with aftermarket parts and modifications.

Transporting the Motorcycle

Instructions for safely transporting the motorcycle in another vehicle.

Description of Motorcycle Components

Left View of Motorcycle

Identification of key components on the left side of the motorcycle.

Right View of Motorcycle

Identification of key components on the right side of the motorcycle.

Controls and Instruments Overview

Identification of controls and instruments on the handlebar.

Instrument and Control Functions

Main Switch and Steering Lock Operation

Explains the operation and positions of the main switch and steering lock.

Indicator Lights and Warning Lights

Explains the function of various indicator and warning lights on the meter.

Warning Lights Explained

Details on oil pressure, coolant temp, engine trouble, and ABS warning lights.

Multi-function Meter Unit Displays

Description of the speedometer, tachometer, fuel meter, and other displays.

Instrument and Control Functions - Details

Tachometer and Clock Functions

How to read and set the tachometer and clock on the meter unit.

Fuel Meter and Eco Indicator

Displays fuel level and indicates fuel-efficient operation.

Transmission Gear Display

Shows the current gear selection and neutral position.

Multi-function Display Navigation

How to cycle through odometer, tripmeters, fuel consumption, and temperature displays.

Instrument and Control Functions - Consumption and Temperature

Instantaneous and Average Fuel Consumption

Calculates and displays fuel consumption in km/L or L/100 km.

Coolant and Air Temperature Displays

Shows engine coolant and ambient air temperatures.

Self-Diagnosis Mode

System for detecting electrical circuit problems and displaying error codes.

Instrument and Control Functions - Controls

Brightness Control Mode

Adjusts the brightness level of the multi-function meter unit.

Handlebar Switches Operation

Details on pass, dimmer, turn signal, and horn switches.

Start/Engine Stop Switch Functions

Controls starting the engine and stopping it in emergencies.

Hazard Switch Functionality

Activates hazard lights for emergencies or warnings.

Instrument and Control Functions - Levers and Pedals

Clutch Lever Operation

Operation of the clutch lever for disengaging and engaging the clutch.

Shift Pedal Operation

Operation of the shift pedal for changing gears in the 6-speed transmission.

Brake Lever Operation

How to apply the front brake using the brake lever and adjust its position.

Brake Pedal Operation

How to apply the rear brake using the brake pedal.

ABS System Functionality

ABS System Operation and Features

Explains the function and operation of the Anti-lock Brake System.

Fuel System Operation and Safety

Fuel Tank Cap Usage

Instructions for opening and closing the fuel tank cap.

Fueling Safety Precautions

Safety warnings and instructions for refueling the motorcycle.

Fuel Recommendations and Gasohol

Recommended Fuel Type and Octane

Recommended fuel type, octane rating, and tank capacity.

Gasohol Usage Information

Information on using gasohol containing ethanol or methanol.

Fuel System Components and Catalytic Converter

Fuel Tank Breather and Overflow Hoses

Checks and maintenance for the fuel tank breather and overflow hoses.

Catalytic Converter Information

Information on the catalytic converter and precautions for its use.

Seat Removal and Installation Procedures

Passenger Seat Removal and Installation

Steps to remove and install the passenger seat.

Rider Seat Removal

Steps to remove the rider seat.

Rider Seat Installation

Steps to install the rider seat.

Helmet Holding Cable and Storage

Helmet Holding Cable Usage

How to use the helmet holding cable to secure a helmet.

Helmet Holding Cable Release

How to release a helmet secured by the holding cable.

Storage Compartment Use

Location and usage of the storage compartment under the seat.

Shock Absorber and Luggage Strap Holder

Adjusting the Shock Absorber Assembly

How to adjust the spring preload on the shock absorber assembly.

Luggage Strap Holder Usage

Description and usage of the six luggage strap holders.

Sidestand and Ignition System

Sidestand Operation and Safety

Proper use of the sidestand and its safety implications.

Ignition Circuit Cut-Off System Explained

Functions of the sidestand, clutch, and neutral switches.

Ignition Circuit Cut-Off System Check

Procedure to check the operation of the ignition circuit cut-off system.

Auxiliary DC Connector

Auxiliary DC Connector Information

Information about the auxiliary DC connector for accessories.

For Your Safety – Pre-Operation Checks

Essential Vehicle Checks (Part 1)

Checks for fuel, engine oil, coolant, and front brake system before operation.

Essential Vehicle Checks (Part 2)

Checks for rear brake, clutch, throttle grip, and control cables.

Essential Vehicle Checks (Part 3)

Checks for drive chain, tires, pedals, and sidestand switch.

Operation and Important Riding Points

Starting the Engine Procedure

Procedure for starting the engine, including safety system requirements.

Shifting Gears Explained

Explanation of gear shifting and recommended shift points.

Starting Out and Accelerating

Steps for starting from a stop and accelerating smoothly.

Deceleration Procedures

Procedure for slowing down and stopping the motorcycle.

Riding Points and Engine Break-In

Recommended Shift Points Table

Table showing recommended shift points for acceleration and deceleration.

Engine Break-In Procedure Guidelines

Guidelines for breaking in the engine during the first 1600 km.

Parking Precautions

Safety guidelines for parking the motorcycle.

Periodic Maintenance and Adjustment

Importance of Periodic Maintenance

Explains why periodic inspection, adjustment, and lubrication are essential.

Emission Control Services

Information on emission control services and specialized requirements.

Owner's Tool Kit Usage

Location and use of the owner's tool kit for maintenance.

Periodic Maintenance Chart - Emission Control

Schedule for emission control system maintenance items.

Periodic Maintenance Schedules and Lubrication

General Maintenance and Lubrication Chart

Schedule for general maintenance and lubrication tasks.

Tire, Wheel, and Swingarm Maintenance

Checks and lubrication for tires, wheel bearings, and swingarm pivots.

Drive Chain and Steering Bearings Maintenance

Checks for drive chain and steering bearings.

Brake Lever and Sidestand Maintenance

Lubrication and checks for brake lever pivots and sidestand.

Component Maintenance Procedures

Front Fork and Shock Absorber Maintenance

Checks for front fork and shock absorber operation and leaks.

Engine Oil and Filter Replacement

Procedure for changing engine oil and replacing the oil filter cartridge.

Cooling System Maintenance

Checks for cooling system hoses and coolant level.

Brake Switches and Control Cables

Checks for brake switches and lubrication of control cables.

Maintenance Details - Brakes and Throttle

Throttle Grip and Lights Maintenance

Checks for throttle grip and lights operation.

Hydraulic Brake Service Procedures

Procedures for changing brake fluid and replacing components.

Spark Plug and Oil Maintenance

Checking the Spark Plugs

How to check, gap, clean, and replace spark plugs.

Engine Oil Level Check

How to check the engine oil level using the sight window.

Changing Engine Oil and Oil Filter

Procedure for draining oil and replacing the oil filter cartridge.

Oil Filter and Engine Oil Specifications

Oil Filter Replacement Steps

Detailed steps for removing and installing the oil filter cartridge.

Engine Oil Refill and Tightening

Refilling engine oil and tightening drain bolt and filter cartridge.

Engine Oil and Lubricant Specifications

Recommended engine oil, quantity, and precautions for clutch slip.

Coolant System Maintenance

Checking the Coolant Level

How to check the coolant level in the reservoir on a cold engine.

Changing the Coolant Procedure

Procedure for draining and refilling the coolant reservoir and radiator.

Coolant and Antifreeze Specifications

Recommended coolant mixture ratio, quantity, and type.

Cooling System Leak Check

Checking the cooling system for coolant leaks after refilling.

Air Filter, Throttle Grip, and Cable Maintenance

Air Filter Element Replacement

Procedure for replacing the air filter element.

Cleaning the Air Filter Check Hose

How to clean the air filter check hose.

Checking Throttle Grip Free Play

Measuring and adjusting the throttle grip free play.

Valve Clearance and Tire Maintenance

Valve Clearance Adjustment Importance

Importance of valve clearance and when to have it adjusted.

Tire Air Pressure Checks

Importance of checking and adjusting tire air pressure on cold tires.

Tire Inspection and Replacement Guidelines

How to inspect tires for wear, damage, and age.

Tire and Valve Specifications

Approved tire sizes, manufacturers, and valve specifications.

Wheel and Brake Maintenance

Cast Wheels Inspection and Balancing

Checking wheel rims for damage and the importance of balancing.

Adjusting Clutch Lever Free Play

Procedure for measuring and adjusting clutch lever free play.

Checking Brake Lever Free Play

Ensuring there is no free play at the brake lever end.

Brake Light Switches Adjustment

How to adjust rear brake light switch for proper timing.

Brake Pad and Fluid Maintenance

Checking Front and Rear Brake Pads

How to check brake pad wear using indicators.

Checking Front Brake Fluid Level

How to check front brake fluid level and replenish if necessary.

Rear Brake Fluid Checks and Precautions

Checking rear brake fluid level and warnings about maintenance.

Brake Fluid, Chain, and Cable Maintenance

Changing the Brake Fluid Procedure

Procedures for changing brake fluid and replacing components.

Drive Chain Slack Check and Adjustment

How to check drive chain slack and adjust if necessary.

Adjusting Drive Chain Slack

Detailed steps for adjusting drive chain slack and wheel alignment.

Cleaning and Lubricating the Drive Chain

Proper methods for cleaning and lubricating the drive chain.

Cable and Pedal Maintenance

Checking and Lubricating Control Cables

Inspection and lubrication of control cables and their ends.

Throttle Grip and Cable Lubrication

Operation check and lubrication of the throttle grip and cable.

Brake and Shift Pedals Lubrication

Operation check and lubrication of brake and shift pedal pivots.

Lever and Sidestand Maintenance

Brake and Clutch Levers Lubrication

Operation check and lubrication of brake and clutch lever pivots.

Sidestand Lubrication and Check

Checking sidestand operation and lubrication of pivot points.

Lubricating Rear Suspension Pivots

Lubrication of the pivoting points of the rear suspension.

Lubricating Swingarm Pivots

Lubrication of the swingarm pivots.

Fork, Steering, and Wheel Bearing Checks

Checking the Front Fork Condition

Checking front fork condition and operation.

Checking the Steering Bearings

Checking steering bearings for wear or looseness.

Checking the Wheel Bearings

Checking front and rear wheel bearings for play or smooth operation.

Battery and Fuse Maintenance

Battery Maintenance and Storage

Information on VRLA battery maintenance, charging, and storage.

Replacing Fuses (FZ07H Model)

Location and replacement of fuses for the FZ07H model.

Replacing Fuses (FZ07AH Model)

Location and replacement of fuses for the FZ07AH model.

Lighting Component Maintenance

Replacing the Headlight Bulb

Procedure for replacing the halogen headlight bulb.

Replacing the Auxiliary Light Bulb

Procedure for replacing the auxiliary light bulb.

Brake/Tail Light Information

Information on the LED brake/tail light.

Replacing a Turn Signal Light Bulb

Procedure for replacing a turn signal light bulb.

Lighting Unit and License Plate Maintenance

Replacing Turn Signal Light Unit

Procedure for replacing the turn signal light unit.

Replacing the License Plate Light Bulb

Procedure for replacing the license plate light bulb.

Wheel Removal and Installation Procedures

Supporting the Motorcycle for Maintenance

Methods for safely supporting the motorcycle for maintenance.

Front Wheel Removal (Non-ABS)

Steps to remove the front wheel for non-ABS models.

Front Wheel Installation (Non-ABS)

Steps to install the front wheel for non-ABS models.

Rear Wheel Removal (Non-ABS)

Steps to remove the rear wheel for non-ABS models.

Rear Wheel Installation and Troubleshooting

Rear Wheel Installation (Non-ABS)

Steps to install the rear wheel for non-ABS models.

General Troubleshooting Advice

General advice on troubleshooting and using genuine Yamaha parts.

Troubleshooting Charts and Procedures

Troubleshooting Charts - Starting Problems

Charts to diagnose starting issues related to fuel, battery, ignition, and compression.

Troubleshooting - Engine Overheating

Procedure for diagnosing and addressing engine overheating issues.

Motorcycle Care and Storage

Matte Color Cautions

Precautions for cleaning and maintaining matte colored parts.

General Care and Cleaning Guidelines

Importance of care, cleaning procedures, and product usage warnings.

Plastic Parts Cleaning Precautions

Warnings and advice for cleaning plastic parts safely.

Cleaning After Riding in Harsh Conditions

Steps for cleaning after riding in rain, near sea, or on salt-sprayed roads.

Corrosion Prevention and Motorcycle Storage

Corrosion Prevention and Minor Repairs

Applying corrosion protection spray and touching up paint damage.

Short-term Motorcycle Storage

Guidelines for storing the motorcycle in a cool, dry place.

Long-term Motorcycle Storage Preparation

Steps to protect the motorcycle's cylinders and other parts for long-term storage.

Vehicle Specifications

Dimensions, Weight, and Engine Specs

Specifications for overall length, width, height, seat height, weight, and engine details.

Coolant, Air Filter, and Fuel Specs

Specifications for coolant quantity, air filter element type, and fuel.

Transmission, Chassis, and Tire Specs

Gear ratios, frame type, tire sizes, and wheel types.

Brake and Suspension Specifications

Specifications for front and rear brakes, and suspension system.

Vehicle Specifications - Electrical and Other

Battery and Headlight Specifications

Details on battery model, capacity, and headlight bulb wattage.

Electrical System Specifications

Specifications for indicator lights, warning lights, and fuses.

Consumer Information - Identification

Vehicle and Engine Identification Numbers

Recording vehicle, engine serial, and key identification numbers.

Model Label and Key Identification

Location and purpose of the model label and key identification number.

Vehicle Emission Control Information Label

Information on the label related to exhaust emissions.

Diagnostic Connector Location

Location of the diagnostic connector for service.

Consumer Information - Maintenance and Warranty

Maintenance Record Chart

A chart to record periodic maintenance intervals and services.

Yamaha Warranty Guide Overview

Sections A, B, C: Warranty policy, subsequent owner, and repair procedures.

Warranty Exclusions and Emissions

Sections D, E: Warranty exclusions and emissions control system warranty.

Tire Warranty and Storage Guidelines

Section F: Original equipment tire warranty and motorcycle storage.

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