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General| Displacement | 689cc |
|---|---|
| Bore x Stroke | 80.0 mm x 68.6 mm |
| Compression Ratio | 11.5:1 |
| Fuel System | Fuel Injection |
| Fuel Delivery | Electronic Fuel Injection |
| Ignition | TCI: Transistor Controlled Ignition |
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic forks |
| Rear Suspension | Swingarm |
| Rear Brake | Hydraulic single disc, Ø 245 mm |
| Tires Front | 120/70ZR17M/C (58W) |
| Tires Rear | 180/55ZR17M/C (73W) |
| Length | 2, 075 mm |
| Width | 815 mm |
| Height | 1, 135 mm |
| Seat Height | 815 mm |
| Ground Clearance | 140 mm |
| Fuel Capacity | 14 L |
| Engine Type | Liquid-cooled, 4-stroke, DOHC, 4-valve |
| Rear Suspension Type | Link-type suspension |
| Brakes Rear | Hydraulic single disc, 245mm |
| Engine | 689cc liquid-cooled, 4-stroke, DOHC, inline twin-cylinder |
Vehicle identification number and model label information.
Details about the speedometer, tachometer, fuel meter, etc.
Preparation for removal, replacement parts, gaskets, oil seals, etc.
Information on quick fasteners and electrical systems.
List and illustrations of necessary special tools for tune-up and assembly.
Details on model, dimensions, weight, and loading capacity.
Detailed specifications for engine type, displacement, bore, fuel, engine oil, etc.
Specifications for frame, wheels, tires, brakes, steering, and suspension.
Specifications for system voltage, ignition, ECU, battery, lights, fuses, etc.
General and specific tightening torques for various fasteners.
Lists lubrication points for engine and chassis with corresponding lubricants.
Diagrams and charts illustrating the engine oil lubrication system.
Diagrams illustrating the cooling system components and flow.
Diagrams showing the routing of various cables and hoses.
Introduction and periodic maintenance charts for emission control and general maintenance.
Procedure for checking fuel hoses for cracks, damage, and proper routing.
Steps for checking, cleaning, gapping, and replacing spark plugs.
Detailed procedure for measuring and adjusting valve clearance on a cold engine.
Procedure to check and adjust engine idling speed, including using the diagnostic tool.
Steps for checking and synchronizing throttle bodies using vacuum gauges.
Procedure for checking throttle body joints for cracks or damage.
Procedure for checking the canister, purge hoses, and breather hoses.
Steps for replacing the air filter element and cleaning the check hose.
Procedures for adjusting clutch lever free play at the handlebar and engine sides.
How to check brake operation by driving and testing brakes separately.
Procedure for adjusting the front brake lever position.
Procedure for checking front brake pad wear indicators.
Procedure for adjusting the rear brake pedal position.
Procedure for checking rear brake pad wear indicators.
Procedure for checking brake hoses for cracks, damage, or leakage.
Detailed steps for bleeding the ABS hydraulic brake system.
Procedure for checking brake fluid levels in front and rear brake calipers.
Procedure for checking wheels for damage or out-of-roundness.
Procedure for checking tire pressure and surfaces for damage or wear.
Procedure for checking wheel bearings for looseness or damage.
Checking swingarm operation and excessive play.
Lubricating the swingarm pivot, bearings, and spacer.
Procedure for adjusting drive chain slack and ensuring proper wheel alignment.
Proper methods for cleaning and lubricating the drive chain, especially O-ring chains.
Procedure for checking and adjusting steering head for looseness or binding.
Lubricating upper and lower bearings, bearing cover, and dust seal.
Ensuring all chassis nuts, bolts, and screws are properly tightened.
Lubricating the pivoting point and moving parts of the brake lever.
Lubricating the pivoting point and moving parts of the pedal.
Lubricating the pivoting point and moving parts of the clutch lever.
Checking sidestand operation for smooth movement.
Lubricating sidestand pivoting points, moving parts, and spring contact.
Cross-reference to checking switches.
Checking front fork legs for inner tube, oil leaks, and operation.
Cross-reference to checking the rear shock absorber assembly.
Procedure for adjusting the rear shock absorber spring preload.
Cross-reference to checking connecting and relay arms.
Procedure for checking engine oil level and adding oil if necessary.
Step-by-step guide for changing engine oil and filter.
Procedure for measuring engine oil pressure under specific conditions.
Procedure for checking coolant level and adding coolant.
Checking radiator, hoses, pipes, thermostat, water pump for damage or leaks.
Detailed procedure for draining and refilling the cooling system with coolant.
Cross-reference to checking switches.
Procedure for adjusting rear brake light switch timing.
Procedure for checking and lubricating inner and outer cables.
Checking throttle grip movement and free play.
Cross-reference for battery checks and charging.
Cross-reference for checking fuses.
Step-by-step procedure for replacing the headlight bulb.
Procedure for adjusting headlight beam vertically and horizontally.
Procedure for replacing the license plate light bulb.
Removing seat and battery.
Removing and installing the headlight assembly.
Removing fuel tank covers and air scoops.
Removing the air filter element.
Removing electrical components tray, ECU, etc.
Procedures for removing, disassembling, checking, maintaining, assembling, and installing the front wheel.
Procedures for removing, disassembling, checking, and installing the rear wheel.
Procedures for removing, checking, installing, and testing the hydraulic unit assembly.
Procedures for removing, checking, and installing the handlebar and meter assembly.
Procedures for removing, disassembling, checking, assembling, and installing front fork legs.
Procedures for removing, checking, and installing the steering head components.
Procedures for handling, disposing, removing, checking, and installing the rear shock absorber assembly.
Procedures for removing, checking, and installing the swingarm, connecting arm, and pivot shaft.
Procedures for removing, checking, installing, and lubricating the drive chain and sprockets.
Procedures for measuring compression pressure, adjusting exhaust gas volume, and checking breather hose.
Steps for removing the muffler, exhaust pipe, and the entire engine.
Procedures for removing, checking, and installing camshafts, sprockets, and tensioner.
Procedures for removing, checking, and installing the cylinder head and its components.
Procedures for removing, checking, and installing valves, springs, and guides.
Procedures for removing, checking, and installing the stator coil, generator rotor, and starter clutch.
Procedures for checking and assembling/installing the starter motor.
Procedures for removing, checking, and installing the clutch assembly, plates, springs, etc.
Procedures for removing, checking, and installing the shift shaft and stopper lever.
Procedures for removing, checking, assembling, and installing the oil pump.
Procedures for removing, checking, and installing the oil pan and strainer.
Procedures for separating, checking, and assembling the crankcase.
Procedures for removing, checking, and installing connecting rods and pistons.
Procedures for removing, checking, and installing crankshaft and balancer shaft components.
Procedures for removing, checking, and assembling the transmission, shift drum, and forks.
Circuit diagram and troubleshooting for the ignition system.
Circuit diagram and troubleshooting for the electric starting system.
Circuit diagram and troubleshooting for the charging system.
Circuit diagram and troubleshooting for the lighting system.
Circuit diagram and troubleshooting for signaling systems like turn signals and horn.
Circuit diagram and troubleshooting for the cooling system.
Circuit diagram, ECU self-diagnostics, troubleshooting methods, and fault codes.
Circuit diagram and troubleshooting for the fuel pump system.
General information, parts replacement, key registration, and troubleshooting for the immobilizer system.
Procedures for removing, checking, installing, and testing the hydraulic unit assembly.
Diagrams showing the locations of various electrical components.
Basic information for troubleshooting.
Troubleshooting steps for engine starting failures.
Troubleshooting steps for incorrect engine idling speed.
Troubleshooting steps for poor performance at medium and high speeds.
Troubleshooting steps for faulty gear shifting.
Troubleshooting steps for a non-moving shift pedal.
Troubleshooting steps for the transmission jumping out of gear.
Troubleshooting steps for a faulty clutch, including slips and drags.
Troubleshooting steps for engine overheating issues.
Troubleshooting steps for engine overcooling issues.
Troubleshooting steps for poor brake performance.
Troubleshooting steps for front fork leg issues like leaks or malfunctions.
Troubleshooting steps for unstable handling, including handlebar and steering head issues.
Troubleshooting steps for lighting and signaling system failures.
Cross-reference to basic troubleshooting procedures for ABS warning light.
Table of diagnostic codes for fuel injection and immobilizer systems.
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