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Yamaha XS650SE User Manual

Yamaha XS650SE
215 pages
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Table of Contents

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Yamaha XS650SE Specifications

General IconGeneral
BrandYamaha
ModelXS650SE
CategoryMotorcycle
LanguageEnglish

Summary

Chapter 1: General Information

I-1. Machine Identification

Identifies the motorcycle using frame and engine serial numbers for model recognition.

I-2. Special Tools

Lists and illustrates specialized tools required for servicing the motorcycle.

Chapter 2: Periodic Inspection and Adjustment

2-1. Introduction

Explains the importance of preventive maintenance for vehicle reliability and longevity.

2-2. Maintenance Interval Charts

Provides recommended schedules for general maintenance and lubrication intervals.

2-3. Engine

Details periodic inspection and adjustment procedures for the engine components.

2-4. Chassis

Outlines inspection and adjustment tasks for various chassis components.

2-5. Electrical

Covers inspection and adjustment procedures for the motorcycle's electrical systems.

Chapter 3: Engine Overhaul

3-1. Engine Removal

Step-by-step guide for safely removing the engine from the motorcycle frame.

3-2. Engine Disassembly

Detailed instructions for taking apart the engine into its component parts.

3-3. Inspection and Repair

Procedures for inspecting and repairing individual engine components for wear or damage.

3-4. Engine Assembly and Adjustment

Guides for reassembling the engine and making necessary adjustments.

Chapter 4: Carburetion

4-1. Carburetor

Information on the carburetor system, including description, specs, disassembly, and adjustment.

Chapter 5: Chassis

5-1. Front Wheel

Covers removal, inspection, bearing replacement, and installation of the front wheel assembly.

5-2. Rear Wheel

Details the procedure for removing, installing, and inspecting the rear wheel assembly.

5-3. Brakes

Instructions for caliper pad replacement, disassembly, inspection, and reassembly of the braking system.

5-4. Wheels, Tires, Tubes

Covers inspection, removal, and installation procedures for wheels, tires, and tubes.

5-5. Rear Wheel Sprocket

Instructions for checking and replacing the rear wheel sprocket.

5-6. Front Forks

Procedures for fork removal, disassembly, inspection, and assembly.

5-7. Steering Head

Covers adjustment, removal, inspection, and reassembly of the steering head bearings.

5-8. Swing Arm

Details inspection, removal, and lubrication procedures for the swing arm.

5-9. Rear Shock Absorber

Procedures for removing and inspecting the rear shock absorber.

5-10. Cables and Fittings

Covers maintenance procedures for various cables and fittings, including throttle.

Chapter 6: Electrical

6-1. Starter

Covers inspection and maintenance of the starter motor components like armature and yoke.

6-2. Charging System

Details inspection and testing of the charging system components like A.C. generator and regulator.

6-3. Ignition System

Covers inspection and testing of the ignition system components like coils, condenser, and spark plug.

6-4. Spark Plug

Instructions on how to read spark plug condition and perform inspection.

65. Lighting and Signal Systems

Procedures for testing and checking the motorcycle's lighting and signal systems.

Chapter 7: Appendices

7-1. Torque Specification

Lists essential torque specifications for various fasteners throughout the motorcycle.

7-2. Conversion Table

Provides conversion factors between metric and inch systems for measurements.

7-3. Specification

Contains detailed technical specifications for various motorcycle components.

7-4. Cable Routing Diagram

Illustrates the proper routing of electrical cables and wires throughout the motorcycle.

7-5. Circuit Diagram

Presents electrical wiring diagrams for troubleshooting and understanding system connections.

Maintenance and Lubrication Chart

Periodic Maintenance Emission Control System

Chart detailing periodic maintenance intervals for emission control related components.

General Maintenance/Lubrication

Chart outlining general maintenance and lubrication intervals for various motorcycle parts.

*Engine

A. Ignition Timing

Details the procedure for checking and adjusting ignition timing for easier maintenance.

B. Pick-Up Coil Assembly

Explains the modified mounting method for the pick-up coil assembly for service work.

C. Fuel Level

Describes how to measure and adjust the fuel level in the carburetor.

D. Engine Oil Level Measurement

Provides instructions for checking the engine oil level using the level window or dipstick.

*Chassis

A. Rear Wheel Removal

Step-by-step guide for removing the rear wheel assembly from the motorcycle.

B. Drive Chain Tension Check

Instructions for checking the drive chain tension and deflection.

C. Drive Chain Tension Adjustment

Procedures for adjusting the drive chain tension to the correct specifications.

D. Rear Brake Adjustment

Steps for adjusting the rear brake pedal height and free play.

E. Rear Brake Lining Inspection

Guidance on inspecting rear brake lining for wear and determining replacement.

*Electrical

Starting Circuit Cut-Off System

Explains the function and operation of the starting circuit cut-off system.

*Specification

A. General

Provides general specifications for the motorcycle, including model, dimensions, and weight.

B. Engine

Lists detailed engine specifications, including type, displacement, and bore/stroke.

*Specification

A. General

Provides general specifications for the motorcycle, including model, dimensions, and weight.

B. Engine

Lists detailed engine specifications, including type, displacement, and bore/stroke.

*Specification

B. Engine

Lists detailed engine specifications, including type, displacement, and bore/stroke.

*Specification

A. General

Provides general specifications for the motorcycle, including model, dimensions, and weight.

B. Engine

Lists detailed engine specifications, including type, displacement, and bore/stroke.

*Specification

B. Engine

Lists detailed engine specifications, including type, displacement, and bore/stroke.

*Specification

C. Chassis

Details chassis specifications including frame, steering, front, and rear suspension.

*Specification

C. Chassis

Details chassis specifications including frame, steering, front, and rear suspension.

*Specification

D. Electrical

Covers electrical system specifications, including ignition, charging, starter, and lighting.

*Specification

D. Electrical

Covers electrical system specifications, including ignition, charging, starter, and lighting.

*Specification

7-4 Cable Routing Diagram

Illustrates the proper routing of electrical cables and wires throughout the motorcycle.

*Specification

7-5 Wiring Diagram

Presents electrical wiring diagrams for troubleshooting and understanding system connections.

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