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General| Valve Train | SOHC, 2 valves per cylinder |
|---|---|
| Displacement | 653 cc |
| Bore x Stroke | 75 mm x 74 mm |
| Compression Ratio | 8.4:1 |
| Ignition | Battery and coil |
| Starting System | Electric and kick |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic fork |
| Rear Suspension | Dual shocks |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Engine Type | 4-stroke, parallel twin |
| Seat Height | 800 mm (31.5 inches) |
Identifies machine by frame and engine serial numbers.
Lists and illustrates special tools required for maintenance and repairs.
Explains the importance of preventive maintenance for reliable operation and longevity.
Provides recommended schedules for periodic maintenance and lubrication intervals.
Covers periodic inspections and adjustments for engine components like carburetor, filters, and oil.
Details periodic inspections and adjustments for chassis components like brakes, wheels, and steering.
Outlines periodic inspections and adjustments for electrical systems like ignition and charging.
Step-by-step procedure for removing the engine from the motorcycle frame.
Detailed instructions for dismantling the engine into its component parts.
Guidelines for inspecting and repairing engine components after disassembly.
Procedures for reassembling and adjusting the engine components.
Covers carburetor description, specifications, disassembly, inspection, and adjustments, including float level.
Procedures for front wheel removal, inspection, bearing replacement, installation, and related adjustments.
Procedures for rear wheel removal, inspection, bearing replacement, installation, and adjustments.
Covers caliper pad replacement, disassembly, master cylinder, inspection, and reassembly.
Instructions for wheel inspection, tire/tube removal, and installation.
Details on inspecting and replacing the rear wheel sprocket.
Steps for front fork removal, disassembly, inspection, and assembly.
Covers steering head adjustment, removal, inspection, and reassembly.
Procedures for swing arm inspection, removal, and lubrication.
Instructions for rear shock absorber removal and inspection.
Maintenance procedures for control cables and fittings.
Covers starter armature, yoke, and relay switch inspection and maintenance.
Details on charging circuit, AC generator, voltage regulator, rectifier, and battery checks.
Explains ignition circuit, governor, spark gap, ignition coil, and condenser tests.
Guidance on reading spark plug condition and inspection procedures.
Covers lighting tests, reserve lighting system, and flasher system checks.
Lists torque specifications for various engine and chassis fasteners.
Provides metric to inch and inch to metric conversion values for measurements.
Contains general, engine, chassis, and electrical specifications for the model.
Illustrates the routing of various cables and wires on the motorcycle.
Depicts the motorcycle's electrical system wiring diagram.
Maintenance intervals for emission control related components.
Maintenance and lubrication intervals for general motorcycle components.
Procedure for checking ignition timing using a timing light.
Details on pick-up coil assembly removal and installation.
Steps for adjusting ignition timing after pick-up coil replacement.
Covers carburetor specifications, inspection, and correction procedures.
Method for measuring and adjusting the carburetor's fuel level.
Procedure for checking and maintaining the engine oil level.
Details on the transistorized breakerless ignition system, pick-up unit, and ignitor unit.
Covers charging system block diagram, output checks, and component tests.
Provides general model, dimension, weight, and performance specifications.
Detailed engine specifications including displacement, bore, stroke, and cylinder dimensions.
Specifications for frame, steering, suspension, fuel tank, wheels, and brakes.
Specifications for ignition, charging, starter, and lighting systems.
Important safety and service advisories for owners.
Data on motorcycle braking performance under various conditions.
Steps for removing the rear wheel assembly.
Procedure for checking the drive chain tension and deflection.
Instructions for adjusting the drive chain tension and alignment.
How to adjust rear brake pedal height and free play.
Procedure for inspecting rear brake lining wear.
Specifications and service notes for wheels and tires.
Details on drive chain tension check and adjustment.
Step-by-step guide for changing the front fork oil.
Procedure for checking and adjusting ignition timing.
Engine assembly specifications, including torque values for mounting bolts.
Inspecting the front wheel for damage and checking run-out.
Steps for removing the rear wheel on XS650SF models.
Procedure for installing the rear wheel on XS650SF models.
Specifications for brake inspection and repair procedures.
How to inspect the rear shock absorber for proper function.
Cleaning and checking the starter armature and coil.
Explanation and troubleshooting for the reserve lighting system functions.
Torque specifications for various engine mounting bolts and components.
Torque specifications for chassis components like wheels, forks, and frame.
Important safety and service advisories for owners.
Data on motorcycle braking performance under various conditions.
Maintenance intervals for emission control system components.
General maintenance and lubrication schedules for the motorcycle.
Procedure for checking and adjusting ignition timing.
Details on pick-up coil assembly removal and installation.
Method for measuring and adjusting carburetor fuel level.
How to check and maintain engine oil levels.
Torque specifications for various engine components.
Torque specifications for chassis components.
General model, dimension, weight, and performance data.
Detailed engine specifications, including cylinder and piston data.
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