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Yamaha Grizzly YFM600FWAM User Manual

Yamaha Grizzly YFM600FWAM
164 pages
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Yamaha Grizzly YFM600FWAM Specifications

General IconGeneral
BrandYamaha
ModelGrizzly YFM600FWAM
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction

Important Safety Message

Key safety points for ATV operation before starting.

Important Manual Information

Safety Alert Symbol Meaning

Explains the meaning and importance of the Safety Alert Symbol for user safety.

Warning and Caution Labels

Details the meaning of WARNING and CAUTION labels indicating risks and precautions.

Note Label Purpose

Explains the purpose of NOTE labels for procedure clarity.

Important Notice

Off-Road Use Only

Specifies that the machine is designed for off-road use only.

Location of Warning and Specification Labels

Vehicle Label Location Diagram

Diagram showing label locations on the ATV.

Load Limit Label Description

Explains the load limit label and its significance for safe operation.

Age and Passenger Restrictions

Warnings regarding age restrictions and prohibition of passengers.

Drive Select Lever Label

Label describing the function of the drive select lever.

Improper Operation Warnings

Warnings concerning improper use and operation of the ATV.

Age Limit Warning Details

Further details on the age limit warning for ATV operation.

Drive Select Lever Operation Guide

Guide on operating the drive select lever for different gear selections.

Safety Information

ATV Hazard Overview and Training

Overview of ATV hazards and importance of operator training for safety.

Safe Operating Practices

Guidelines for safe ATV operation, including hand position and speed.

Terrain and Conditions Advice

Advice on riding in various terrains and conditions like hills and water.

Hill Climbing and Descending Safety

Procedures for safe hill climbing and descending.

Obstacle Avoidance Techniques

Guidance on avoiding obstacles in off-road riding.

Skidding and Sliding Control

Techniques for controlling skidding and sliding on slippery surfaces.

Water Crossing Precautions

Safety measures for riding through water.

Reverse Operation Safety

Safety tips for operating the ATV in reverse.

Tire and Load Capacity Guidelines

Importance of correct tires and adhering to load limits.

Gasoline Handling Hazards

Potential hazards of improper gasoline handling and avoidance.

Exhaust Fumes Hazard

Warning about exhaust fumes in closed areas.

Description and Machine Identification

ATV Component Identification Diagram

Diagrams identifying major ATV components.

Key Identification Number Location

Location and importance of the key identification number.

Vehicle Identification Number (VIN)

How and where to find the Vehicle Identification Number.

Model Label Information

Location and purpose of the model label.

Control Functions

Main Switch Operation

Explains the function of the main switch for starting and stopping the engine.

Indicator Lights Overview

Identifies and explains the functions of various indicator lights on the dashboard.

Oil Temperature Indicator Light

Details on the oil temperature indicator light and its caution.

Neutral and Reverse Indicator Lights

Explains the function of neutral and reverse indicator lights.

Oil Temperature Indicator Check

Flowchart for checking the oil temperature indicator light.

Speedometer and Odometers Function

Functionality of the speedometer, odometer, and trip odometer.

Four-Wheel Drive Indicator Light

Explains the four-wheel drive indicator light operation.

Fuel Gauge Operation

How to read the fuel gauge and understand reserve fuel.

Handlebar Switches Identification

Identifies lights, engine stop, and start switches on the handlebar.

Start Switch Operation

Operation of the start switch for engine ignition.

Lights Switch Operation

How to operate the lights switch for low and high beams.

Engine Stop Switch Function

Function of the engine stop switch for ignition control.

2WD/4WD Drive Switch

How to operate the 2WD/4WD selection switch.

Throttle Lever Usage

How to use the throttle lever to regulate engine speed.

Speed Limiter Adjustment

Function of the speed limiter and throttle free play adjustment.

Front Brake Lever Operation

Location and operation of the front brake lever.

Rear Brake Pedal and Lever Operation

Location and operation of the rear brake pedal and lever.

Parking Brake Application

How to apply and release the parking brake.

Drive Select Lever Gear Shifting

Explanation of shifting gears using the drive select lever.

Recoil Starter Operation

How to use the recoil starter for manual engine starting.

Fuel Tank Cap Removal

Instructions for removing and installing the fuel tank cap.

Fuel Cock Lever Positions

Operation of the fuel cock lever (OFF, ON, RES).

Starter (Choke) Operation Guide

How to use the starter (choke) for cold engine starts.

Seat Removal and Installation

Procedure for removing and reinstalling the seat.

Storage Box Load Limit

Maximum load limit for the storage box and cautions.

Front Carrier Load Limit

Maximum load limit for the front carrier.

Rear Carrier Load Limit

Maximum load limit for the rear carrier.

Rear Shock Absorber Adjustment

How to adjust the rear shock absorber spring preload.

Auxiliary DC Connector Usage Chart

Information on the auxiliary DC connector and its usage chart.

Connecting Accessory Wires

Instructions for connecting accessory leads to the power plug.

Accessory Plug Connection Details

Steps for connecting accessory plugs and ensuring correct polarity.

Using the Auxiliary DC Connector

Step-by-step guide on how to use the auxiliary DC connector.

Pre-Operation Checks

Pre-Operation Check Item Summary

Summary table of items to check before operation and corresponding pages.

Importance of Pre-Operation Checks

Emphasizes pre-operation checks for safety and machine care.

Front and Rear Brake Checks

Detailed checks for front/rear brakes, fluid level, and operation.

Brake System Integrity Warning

Warning about operating with improperly serviced or adjusted brakes.

Fuel Level and Type Check

Ensures sufficient gasoline in the tank and specifies recommended fuel.

Safe Refueling Practices

Warning and advice on safe refueling to prevent fires.

Engine Oil Level and Type Check

How to check engine oil level and recommended oil types.

Gear Oil Level Checks

Checking oil levels for final and differential gears.

Throttle Lever Operation Check

Verifying correct operation and spring-back of the throttle lever.

Tire Inspection and Pressure Check

Checking tires for wear, damage, and correct pressure.

Tire Bead Seating Pressure

Maximum pressure for seating tire beads and safety warning.

Measuring Tire Pressure Guide

How to measure tire pressure using a gauge and specifications.

Tire Wear Limit Identification

How to determine when tires need replacement based on wear.

Operation

Starting a Cold Engine Procedure

Step-by-step instructions for starting a cold engine, including warnings.

Choke Lever Positions for Cold Start

Explains choke lever positions for different ambient temperatures.

Engine Start Switch Operation

Steps for starting the engine using the starter switch.

Starting a Warm Engine Procedure

Procedure for starting a warm engine.

Warm-up Procedure for Engine

Guidance on warming up the engine for optimal performance.

Drive Select Lever Shifting Guide

Detailed instructions for shifting gears with the drive select lever.

Shifting Neutral to Reverse Guide

Procedure for shifting from neutral to reverse and safety notes.

Reverse Lock Release Wire Usage

How to use the reverse lock release wire in challenging situations.

Engine Break-in Period Guidelines

Guidelines for the engine break-in period (0-20 hours).

Parking Procedures on Level Ground

Instructions for parking the ATV safely on level ground.

Parking on Slopes Safely

Specific procedures for parking the ATV on slopes safely.

Accessories and Loading Considerations

Considerations for using accessories and loading cargo on the ATV.

Maximum Loading Limits Specified

Specifies maximum load limits for vehicle, carriers, and trailer.

Overloading ATV or Trailer Warning

Warning about the dangers of overloading the ATV or trailer.

Riding Your ATV

ATV Riding Overview and Skills

Overview of ATV riding for recreation and utility, emphasizing skills.

Getting to Know Your ATV Operation

Importance of familiarizing oneself with ATV controls and operation.

Riding with Judgement and Care

Advice for safe riding and skill development.

Riding Without Proper Instruction Warning

Warning about operating without proper instruction and associated risks.

Age Restriction Warning for Riders

Warning regarding operating the ATV under 16 years of age.

Passenger Carrying Prohibition

Warning that the ATV is designed for operator only; passengers are prohibited.

Required Protective Apparel

Importance of wearing approved helmet, eye protection, and protective clothing.

Alcohol and Drug Use Prohibition

Warning against operating the ATV under the influence of alcohol or drugs.

Pre-Operation Checks Reminder

Reminder to perform pre-operation checks for safety and machine care.

Tire Pressure and Condition Warning

Warning about operating with improper tires or uneven tire pressure.

Operating at Excessive Speeds Warning

Warning against operating the ATV too fast for skills or conditions.

Speed Limiter Functionality

Explanation of the speed limiter and its effect on speed.

Loading and Accessories Safety

Caution about how loads and accessories affect handling and control.

Footboard Safety During Operation

Importance of keeping feet on footboards during operation.

Stunts and Jumping Prohibition

Warning against attempting stunts like wheelies or jumps.

ATV Modification Safety Warning

Warning against improper modifications and use of non-genuine parts.

Exhaust System Burn Hazard

Warning about the hot exhaust system and avoiding contact.

Riding on Paved Surfaces Warning

Warning that the ATV is for off-road use only; paved surfaces cause loss of control.

Riding on Public Roads Warning

Warning against riding on public roads due to collision risk with vehicles.

Unfamiliar Terrain Riding Caution

Caution for riding in unfamiliar areas with potential hazards.

Rough Terrain Riding Warning

Warning about operating on excessively rough, slippery, or loose terrain.

Caution Flag Usage Recommendation

Recommendation to use a caution flag in low visibility areas.

Trespassing and Private Property Warning

Warning against riding on private property without permission.

Practicing ATV Operation

Advice on practicing ATV operation in a safe area.

Engine Start and Warm-up Procedure

Procedures for starting the engine and warming it up.

ATV Turning Techniques

Techniques for proper turning to achieve maximum traction.

Practicing Turning Maneuvers

How to practice turning techniques at low speeds for safe maneuvering.

Climbing Uphill Safely

Proper techniques for climbing hills safely and maintaining control.

Steep Hill Climbing Warning

Warning about operating on excessively steep hills and potential overturns.

Crossing Hills and Turning Warning

Warning against improperly crossing hills or turning on hills.

Side-Hill Traversing Safety

Procedures for safely traversing slopes and maintaining balance.

Stalled on Hill Procedure

What to do if the ATV stalls or stops while climbing a hill.

Rolling Backwards on Hill Procedure

How to handle the ATV rolling backwards while on a hill.

Rolling Backwards Control Instructions

Specific instructions for 2WD and 4WD when rolling backwards.

Riding Downhill Safely

Techniques for riding downhill, including weight positioning and braking.

Improper Downhill Riding Warning

Warning about improper downhill riding and loss of control.

Crossing Slopes Safely

Procedures for crossing slopes and avoiding slippery surfaces.

Crossing Shallow Water Guide

How to cross shallow water safely and check brakes afterwards.

Brake Check After Water Immersion

Importance of checking brakes after riding through water.

Riding Over Rough Terrain Advice

Advice for riding over rough terrain, including obstacle avoidance.

Sliding and Skidding Control

Understanding and controlling sliding and skidding on surfaces.

Skidding Maneuver Techniques

Techniques for controlling skidding and regaining traction.

Troubleshooting Riding Situations

Guidance on common riding problems like turning and hill climbing.

Shallow Water Riding Issues Handling

What to do if the ATV stalls or rolls backward in water.

Periodic Maintenance and Adjustment

Maintenance Overview and Importance

Importance of periodic inspection, adjustment, and lubrication for ATV longevity.

Owner's Manual and Tool Kit Recommendation

Recommendation to keep the owner's manual and tool kit accessible.

Maintenance and Lubrication Schedule

A chart detailing periodic maintenance and lubrication intervals.

Initial Maintenance Tasks

Detailed schedule for initial maintenance tasks.

Periodic Maintenance Tasks

Further details on periodic maintenance tasks and service intervals.

Engine Oil Level Check Procedure

Procedure for checking the engine oil level and recommended oil.

Engine Oil and Filter Replacement

Steps for replacing engine oil and the oil filter, including torque specs.

Oil Filter Replacement Details

Detailed steps for oil filter replacement, including torque specifications.

Engine Oil Quantity and Cautions

Specifies oil quantity for changes and filter replacement, with cautions.

Final Gear Oil Level Check Procedure

Procedure for checking final gear oil level and recommended oil.

Final Gear Oil Replacement Procedure

Steps for replacing final gear oil, including torque specs.

Differential Gear Oil Level Check

Procedure for checking differential gear oil level and recommended oil.

Differential Gear Oil Replacement

Steps for replacing differential gear oil, including torque specs.

Front Axle Boots Inspection

How to inspect front axle boots for damage.

Spark Plug Inspection Procedure

How to inspect the spark plug and its gap, including specifications.

Air Filter Cleaning Instructions

Instructions for cleaning the air filter element and case.

Air Filter Cleaning Steps

Detailed steps for cleaning the air filter element, including warnings.

Air Filter Maintenance Notes

Notes on air filter cleaning frequency and proper installation.

Spark Arrester Cleaning Procedure

Procedure for cleaning the spark arrester.

Carburetor Adjustment Recommendations

Information on carburetor adjustment, recommending professional service.

Idle Speed Adjustment Procedure

How to adjust the engine idle speed.

Valve Clearance Adjustment Note

Notes on valve clearance adjustment, recommending professional service.

Throttle Lever Free Play Adjustment

Procedure for adjusting the throttle lever free play.

Front Brake Pad Inspection

How to inspect front brake pads for wear.

Rear Brake Shoe Inspection Method

How to inspect rear brake shoes using the wear indicator.

Brake Fluid Level Inspection

How to check brake fluid level and recommended fluid.

Brake Fluid Replacement Procedure

Guidelines for brake fluid replacement, recommending professional service.

Front Brake Lever Free Play Adjustment

Procedure for adjusting the front brake lever free play.

Brake Servicing and Adjustment Warning

Warning about operating with improperly serviced or adjusted brakes.

Rear Brake Pedal Adjustment

How to adjust the rear brake pedal free play.

Brake Cable Adjustment Points

Details on adjusting brake cables for proper lever and pedal free play.

Cable Inspection and Lubrication Guide

Importance of inspecting and lubricating control cables.

Brake Lever and Pedal Lubrication

Instructions for lubricating brake lever and pedal pivot points.

Wheel Removal Procedure

Procedure for removing the ATV wheels.

Wheel Installation Procedure

Procedure for installing ATV wheels, noting the arrow mark direction.

Battery Information and Cautions

Details on the sealed battery type and cautions.

Battery Maintenance Guidelines

Recommendations for battery maintenance when the ATV is not in use.

Fuse Replacement Procedure

How to replace fuses and specifications for main and auxiliary fuses.

Headlight Adjustment and Bulb Replacement

Information on headlight beam adjustment or bulb replacement.

Troubleshooting Engine Problems

General advice on troubleshooting engine problems and seeking dealer service.

Troubleshooting Chart for Engine Issues

Flowchart to diagnose common starting and running issues.

Cleaning and Storage

ATV Cleaning Procedures

Detailed steps for cleaning the ATV, including blocking exhaust and using mild detergents.

ATV Washing and Drying Guide

Instructions for washing and drying the ATV, including cautions.

ATV Storage Preparation

Steps for preparing the ATV for long-term storage, including fuel and battery.

Storage Environment Recommendations

Advice on storage location and conditions to prevent deterioration.

Specifications

ATV Dimensions and Weights

Specifications for dimensions, weights, and basic weight.

Engine Specifications Details

Details on engine type, displacement, bore, stroke, and compression.

Engine Oil Specifications and Quantity

Recommended engine oil types, classifications, and quantities.

Gear Oil and Air Filter Specifications

Specifications for final gear oil, differential gear oil, and air filter.

Spark Plug and Transmission Specifications

Specifications for spark plug, transmission, and clutch type.

Chassis and Brake System Specifications

Specifications for frame type, caster angle, trail, and brakes.

Suspension and Wheel Travel Specs

Specifications for suspension type and wheel travel.

Electrical System Specifications

Specifications for ignition, generator, battery, and headlight types.

Bulb Voltage and Wattage Specs

Details on bulb voltage, wattage, and quantity for various lights.

Noise Regulation

Noise Control System Tampering Warning

Federal law prohibiting tampering with noise control systems and related components.

Maintenance Record

Maintenance Log Table

A table for recording maintenance intervals, dates, mileage, and dealer information.

ATV Limited Warranty

Yamaha ATV Limited Warranty Details

Details of the limited warranty coverage for Yamaha ATVs.

General Warranty Exclusions List

Lists general exclusions from warranty coverage.

Warranty Questions and Answers

FAQ addressing common questions about warranty coverage and terms.

Customer Service Contact Information

Contact information and advice for customer service and warranty inquiries.

Yamaha Extended Service (Y.E.S.)

Yamaha Extended Service Plan Benefits

Explains the benefits and coverage of the Yamaha Extended Service plan.

Purchasing Yamaha Extended Service

Encourages purchasing Extended Service for investment protection.

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