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Yamaha PW SYSTEM User Manual

Yamaha PW SYSTEM
102 pages
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DRIVE UNIT
DISPLAY UNIT
BATTERY PACK
BATTERY CHARGER
MANUAL
YAMAHA PW SYSTEM
PLEASE READ THIS MANUAL CAREFULLY!
The manual contains important safety information about the product.
This manual is relevant for the following models:
CENTURION CHALLENGER E
CENTURION IMAGE E
CENTURION INVINCIBLE E
MBK AIRBORN E
MBK OCTANE CROSS E
MBK VITESSE E
NISHIKI PRO SL-B
NISHIKI PRO SL-E
WINTHER SUPERBE 3
WINTHER SUPERBE 3 LTD

Table of Contents

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Yamaha PW SYSTEM Specifications

General IconGeneral
ManufacturerYamaha
Battery Voltage36V
SeriesPWseries
Power Output250W
Battery Capacity400Wh, 500Wh
Charging Time3.5 - 5 hours
Assist ModesEco, Standard, High
CompatibilityVarious bicycle frames, requires specific mounting

Summary

Yamaha PW System Introduction

Relevant Models

Lists models for which this manual is relevant.

Important Information and Safety

Battery Charging Safety

Guidelines for safe battery charging, including age and supervision requirements.

Model Compatibility Chart

Details Drive Unit, Display Unit, and Battery Pack for specific models.

E-Bike Introduction

Understanding Manual Warnings

Key Warning Notations

Explains symbols and notations used for important information and hazards.

Product Description and Getting Started

Pre-Ride Adjustments

Handlebar and Saddle Adjustment

Instructions for adjusting handlebar angle/height and saddle height.

Brake and Gearing Operation

Guidance on using brakes and shifting gears correctly.

E-Bike Maintenance Guide

Chain Maintenance

Details on maintaining chains for hub gears and derailleur systems.

Component Tightening and Cable Care

Bolt Tightening Specifications

Recommended torque values for various bolts and screws.

Brake System Care

Gearing System Maintenance

Hub Gear Maintenance

Proper care and cleaning procedures for hub gears.

Crank and Headset Maintenance

Wheels and Spokes Maintenance

Quick Release Hubs

Proper use of quick release and importance of spoke tension.

Suspension, Tires, and Tubes

Suspension Fork Maintenance

Guidelines for servicing suspension forks based on type.

Tire Inflation and Tubes

Proper tire pressure and identification of tube valve types.

Bike Care and Safety

Paintwork, Lock, and Saddle Care

Maintenance advice for paint, lock cylinder, and saddle comfort.

E-Bike Storage and Insurance

Long-Term Bike Storage

Recommendations for storing the e-bike for extended periods.

Warning and Specification Labels

Battery Pack Label Information

Details on warning and specification labels found on battery packs.

Battery Charger Operation

Charger Model Identification

Identifies Battery Charger models PASC10 and PASC9.

Safety Pictograms

Explains common safety pictograms related to the charger.

Component Identification

Drive Unit Models

Lists and illustrates various Drive Unit models.

Display and Battery Pack Models

Lists and illustrates different Display Units and Battery Packs.

E-Bike System Functions

Power Assist Modes

Describes available assist modes and their recommended uses.

Factors Affecting E-Bike Range

Battery Charger Safety

General Riding and Battery Safety

Safe Riding Practices

Guidelines for safe operation of the e-bike while riding.

Advanced Safety Precautions

Wireless Communication Safety

Safety advice when using wireless functions near medical equipment.

Display Unit (Display A) Controls

Display Unit A Layout

Identifies buttons and indicators on Display Unit A.

Operating the Display Unit (Display A)

Powering Display A On and Off

Instructions for turning the Display Unit A power on and off.

Switching Assist Modes on Display A

How to select and change power assist modes.

Automatic Support Mode

Display Unit Information Displays

Speedometer and Battery Indicator

Explains the speedometer and battery capacity indicator functions.

Odometer and Trip Meter

Details on how to view and reset odometer and trip meter data.

E-Bike Display Features

Range Estimation and Headlight Control

How to view estimated range and operate the headlight.

Display Unit Settings: Units

E-Bike System Functions

Walk Assist and Self-Diagnosis

How to use walk assist and understand self-diagnosis error codes.

Display Unit (Display B) Controls

Display Unit (Display B) Setup

Coin Battery Installation for Display B

Steps for installing the coin battery in Display Unit B.

Coin Battery Safety Hazards

Display Unit Mounting and Security

Mounting and Removing the Display Unit

Instructions for attaching and detaching the display unit.

Display Unit (Display B) Language Settings

Operating the Display Unit (Display B)

Powering Display B On and Off

Instructions for turning the Display Unit B power on and off.

Switching Assist Modes on Display B

How to select and change power assist modes on Display B.

Automatic Support Mode Operation (Display B)

Display Unit (Display B) Indicators

Speedometer, Battery Capacity, and Clock

Explains the speedometer, battery indicator, and clock functions.

Display Unit (Display B) Function Display

Odometer and Trip Meter Functions

Details on viewing and resetting odometer and trip meter data.

Display Unit (Display B) Metrics

Speed, Range, and Cadence Metrics

Explains average speed, max speed, range, and cadence displays.

Display Unit (Display B) Features

Trip Time and Headlight Control

Tracks trip time and controls headlight operation.

Display Unit Settings Menu

Display Unit Settings: Clock Adjustment

Display Unit Settings: Distance Units

Display Unit Settings: Function Display Items

Display Unit Settings: Data Reset

Display Unit Settings: Backlight Brightness

Display Unit Settings: Light Memory

Display Unit (Display B) Functions

Walk Assist and Self-Diagnosis (Display B)

Using walk assist and understanding self-diagnosis on Display B.

Display Unit Power Supply for External Devices

Battery Pack and Charging Procedures

Lithium-ion Battery Characteristics

Properties of the lithium-ion battery, including performance in temperature extremes.

Battery Charging Safety Instructions

Crucial safety warnings for charging battery packs and using chargers.

Battery Charging Environment and Troubleshooting

Optimal Charging Environments

Recommended conditions for safe and efficient battery charging.

Charging Mounted Battery Packs

Rear Carrier Battery Charging

Steps to charge the battery pack when mounted on the rear carrier.

Multi Location/External Crossover Battery Charging

Steps to charge batteries mounted on the downtube or frame.

Battery Charging Notices and Disconnection

Charging Connection Precautions

Important notices regarding wet connections and force on plugs.

Disconnecting the Battery Charger

Procedure for safely disconnecting the battery charger.

Charging Removed Battery Pack

Battery Pack Removal Procedure

Steps to remove the battery pack from the bicycle.

Charging Removed Battery Pack

Instructions for charging the battery pack when removed from the bicycle.

Battery Pack Charging Details

Charger Connection and Safety Warnings

Safety warnings related to connecting the charger and its operation.

Battery Pack Mounting Methods

Rear and Down Tube Battery Mounting

How to install rear carrier and down tube battery packs.

Multi Location Battery Mounting

Guidance for installing multi location battery packs.

External Crossover Battery Pack Mounting

Battery Pack Installation Safety Checks

Reading Battery Pack Charging Status

Battery Pack Charging Progress Indicators

Visual indicators for battery charging progress.

Battery Pack Charging Status Details

Charging Completion and Standby Status

Indicators for complete charging and standby mode.

Display Unit Charging Status

Display Unit A Charging Status

Charging status indicators for Display Unit A.

Display Unit B Charging Status

Charging status indicators for Display Unit B.

Display Unit Charging Completion Status

Display Unit Standby Mode Status

Battery Charging Time Guidelines

Checking Residual Battery Capacity

Display Unit Capacity Check

How to check the remaining battery capacity on the display unit.

Residual Battery Capacity Display Details

Capacity Display (Display A)

Shows residual battery capacity for Display Unit A.

Capacity Display (Display B)

Shows residual battery capacity for Display Unit B.

Residual Battery Capacity Display (Final)

0% Capacity Display (Display A)

Indicates 0% battery capacity for Display Unit A.

0% Capacity Display (Display B)

Indicates 0% battery capacity for Display Unit B.

Battery Capacity Indicator Lamps

100-76% Capacity Indicator

Describes indicator lamps for 100-76% battery capacity.

75-51% Capacity Indicator

Describes indicator lamps for 75-51% battery capacity.

Battery Capacity Indicator Lamps (Continued)

50-26% Capacity Indicator

Describes indicator lamps for 50-26% battery capacity.

25-11% Capacity Indicator

Describes indicator lamps for 25-11% battery capacity.

Battery Capacity Indicator Lamps (Final)

10-1% Capacity Indicator

Describes indicator lamps for 10-1% battery capacity.

0% Capacity Indicator

Describes indicator lamps for 0% battery capacity.

Pre-Operation Checks and Battery Pack Care

Pre-Ride Inspection Checklist

Essential checks to perform before riding the e-bike.

Cleaning the Battery Pack

Instructions for cleaning the battery pack safely.

Component Maintenance and Storage

Drive Unit Maintenance

Important notes on maintaining the drive unit.

System Storage Guidelines

Recommendations for storing the e-bike system.

Environmental Disposal of E-Bike Components

Troubleshooting E-Bike System Issues

Troubleshooting Difficult Pedaling

Solutions for issues causing difficult pedaling.

Troubleshooting Display Errors

Steps to resolve display errors and malfunctions.

Troubleshooting Drive Unit Issues

Drive Unit Power Interruption

How to address the drive unit turning on/off during riding.

Drive Unit Noises and Odors

Actions for unusual noises or smoke from the drive unit.

Troubleshooting Error Codes

Troubleshooting Range and Sensor Issues

Troubleshooting Decreased Range

Reasons for decreased traveling range and solutions.

Troubleshooting Speed Sensor

How to fix issues where speed is not displayed.

Troubleshooting Display and Assist Issues

Troubleshooting Battery Pack Errors

Troubleshooting Automatic Support Mode

Troubleshooting Walk Assist Function

Troubleshooting USB Power Supply

Troubleshooting Battery Pack Charging

Troubleshooting Terminal Contact Faults

Troubleshooting Wet Charging Connectors

Troubleshooting Battery Charger Behavior

E-Bike System Specifications

PWseries CE Drive Unit Specifications

Technical specifications for the PWseries CE Drive Unit.

PWseries ST Drive Unit Specifications

Technical specifications for the PWseries ST Drive Unit.

Battery Pack and Charger Specifications

Battery Pack Specifications

Technical details for different Battery Pack models.

Battery Charger Specifications

Technical details for Battery Charger models PASC9 and PASC10.

Display Unit Specifications

General E-Bike Maintenance and Traffic Laws

Recommended E-Bike Maintenance Schedule

Advice on periodic inspections and lubrication for e-bikes.

Warranty Terms and Conditions

Warranty Coverage and Limitations

Approvals, Insurance, and Warranty Information

E-Bike Approvals and Standards

Information on EU standards and CE approval for e-bikes.

Insurance Considerations for E-Bikes

Advice on checking e-bike insurance coverage.

E-Bike Service Schedule

CE Declaration of Conformity

Compliance Standards and Product Details

Lists directives and standards the product complies with.

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