Yamaha SJ700AU

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How to Read Descriptions4
How to Use this Manual5
Symbols6
Index7
General Information8
Identification Numbers9
Primary ID Number9
Engine Serial Number9
Pump Serial Number/Hull Identification Number9
Safety While Working10
Fire Prevention10
Ventilation10
Self-Protection10
Safe Disassembly and Assembly12
Special Tools13
Specifications15
Tightening Torque19
Periodic Inspection and Adjustment21
Maintenance Interval Chart22
Control System Periodic Service23
Steering Friction Inspection and Adjustment23
Steering Pole Pivot Shaft Bushing Inspection23
Steering Cable Inspection and Adjustment24
Throttle Cable Inspection and Adjustment25
Choke Cable Inspection and Adjustment26
Fuel System Service27
Fuel Filter Inspection27
Trolling Speed Inspection and Adjustment27
Power Unit Service28
Carburetor Adjustment28
Spark Plug Inspection29
Electrical Parts Service30
Battery Inspection30
Jet Pump Unit Service32
Impeller Inspection32
Bilge Strainer Inspection33
Fuel System34
Fuel Line Exploded Diagram35
Fuel Hose Removal35
Fuel Cock Inspection36
Check Valve Inspection36
Fuel Tank37
Pipe Joint Inspection38
Pipe Joint Installation38
Carburetor Removal39
Float Arm Inspection41
Body Assembly Inspection41
Needle Valve Inspection41
Jet and Carburetor Body Inspection42
High and Low Speed Screws Inspection42
High and Low Speed Screws Adjustment42
Throttle Valve Synchronization Inspection and Adjustment42
Choke Valve Synchronization Inspection and Adjustment43
Carburetor Assembly43
Fuel Pump44
Fuel Pump Inspection45
Power Unit46
Reed Valve Exploded View49
Reed Valve Removal49
Reed Valve Inspection50
Exhaust Ring51
Exhaust Chamber52
Muffler53
Cylinder Head54
Cylinder Head Inspection55
Cylinder Exploded Diagram56
Cylinder Inspection57
Piston Exploded Diagram58
Piston Inspection59
Piston Ring Inspection60
Piston Pin and Bearing Inspection60
Engine Unit Removal Exploded Diagram62
Shim Removal63
Mount Bracket and Coupling Clearance Inspection63
Flywheel Magneto and Base Exploded Diagram64
Coupling Flange Removal and Installation65
Flywheel Magneto Removal and Installation65
Idle Gear Assembly Inspection65
Electrical Unit Exploded Diagram66
Starter Motor Exploded Diagram67
Pinion Inspection68
Armature Inspection68
Brush Holder Inspection69
Cover Inspection69
Crankcase Exploded Diagram70
Crankcase Inspection71
Crankcase Installation71
Crankshaft Exploded Diagram72
Crankshaft Inspection73
Intermediate Housing Removal74
Coupling Removal and Installation76
Bearing Removal and Installation76
Bearing Inspection76
Oil Seal Installation76
Jet Pump Unit78
Jet Pump Unit Removal79
Deflector, Nozzle and Duct Exploded Diagram80
Impeller and Drive Shaft Exploded Diagram81
Impeller Removal82
Drive Shaft and Bearing Removal82
Drive Shaft and Bearing Inspection82
Oil Seal and Bearing Installation83
Impeller Installation83
Bilge System Exploded Diagram84
Electrical System85
Electrical Components Diagram86
Electrical Analysis Inspection87
Low Resistance Measurement87
Ignition System Wiring Diagram88
Ignition Spark Gap89
Spark Plug Gap Inspection90
Ignition Coil Inspection90
Engine Stop Switch91
Charge Coil91
Pulser Coil91
Thermo Switch92
CDI Unit92
Starting System Wiring Diagram93
Starter Switch Check94
Starter Relay95
Charging System Wiring Diagram96
Lighting Coil Check97
Rectifier Regulator Check97
Hull and Hood98
Battery Case and Water Lock Exploded Diagram100
Exhaust System Inspection101
Handle Exploded Diagram102
Handle Inspection103
Handle Switch Installation103
Handle Holder Installation103
Handle Column Exploded Diagram104
Column Bushing Inspection105
Handle Column Inspection105
Steering Cable Exploded Diagram106
Cable Inspection107
Cable Joint Installation107
Throttle Cable and Choke Cable Exploded Diagram108
Throttle Cable and Choke Cable Installation109
Steering Pole Exploded Diagram110
Pivot Inspection111
Steering Pole Bracket Exploded Diagram112
Steering Pole Bracket Removal and Installation112
Steering Pole Bracket Inspection113
Engine Hood Exploded Diagram114
Hood Lock Hook Inspection115
Engine Hood Inspection115
Deck Exploded Diagram116
Deck Removal and Installation116
Gunwale Exploded Diagram117
Mat Exploded Diagram118
Mat Removal and Installation118
Hull Exploded Diagram119
Hull Removal and Installation119
Hull Repair120
Hull Damage (Punctured)121
Insert Nut122
Removing a Graphic124
Applying a Graphic124
Trouble Analysis125

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