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Star XVS13AA(C) 2011
Yamaha Star XVS13AA(C) 2011 User Manual
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2011
SERVICE MANUAL
XVS13AA(C)
XVS13CTA(C)
XVS13CA(C)
LIT-11616-24-48
3D8-28197-13
2
Table of Contents
Table of Contents
7
How to Use this Manual
4
Symbols
5
1 General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
Instrument Functions
13
Important Information
18
Preparation for Removal and Disassembly
18
Replacement Parts
18
Gaskets, Oil Seals and O-Rings
18
Lock Washers/Plates and Cotter Pins
18
Bearings and Oil Seals
19
Circlips
19
Checking the Connections
20
Special Tools
21
Specifications
27
General Specifications
28
Engine Specifications
30
Chassis Specifications
37
Electrical Specifications
42
Tightening Torques
45
General Tightening Torque Specifications
45
Engine Tightening Torques
46
CHASSIS TIGHTENING TORQUES (for XVS13AA(C)/XVS13CTA(C))
51
CHASSIS TIGHTENING TORQUES (for XVS13CA(C))
55
Lubrication Points and Lubricant Types
60
Engine
60
CHASSIS (for XVS13AA(C)/XVS13CTA(C))
61
CHASSIS (for XVS13CA(C))
62
Lubrication System Chart and Diagrams
64
Engine Oil Lubrication Chart
64
Lubrication Diagrams
66
Cooling System Diagrams
74
CABLE ROUTING (for XVS13AA(C)/XVS13CTA(C))
82
CABLE ROUTING (for XVS13CA(C))
106
Periodic Checks and Adjustments
135
Periodic Maintenance
138
General Maintenance and Lubrication Chart
138
Introduction
138
Periodic Maintenance Chart for the Emission Control System
138
Engine
141
Adjusting the Valve Clearance
141
Synchronizing the Throttle Bodies
143
Adjusting the Throttle Cable Free Play
145
Checking the Spark Plugs
146
Checking the Ignition Timing
146
Measuring the Compression Pressure
147
Checking the Engine Oil Level
148
Changing the Engine Oil
149
Adjusting the Clutch Lever Free Play
150
Replacing the Air Filter Element
151
Checking the Intake Manifold Joints
151
Checking the Fuel Line
152
Checking the Crankcase Breather Hose
152
Checking the Exhaust System
153
CHECKING the CANISTER (California Only)
153
Checking the Coolant Level
154
Checking the Cooling System
154
Changing the Coolant
155
Chassis
157
Adjusting the Rear Disc Brake
157
Checking the Brake Fluid Level
157
Checking the Front Brake Pads
158
Checking the Rear Brake Pads
158
Checking the Front Brake Hose(S)
158
Checking the Rear Brake Hoses
159
Adjusting the Rear Brake Light Switch
159
Bleeding the Hydraulic Brake System
159
Adjusting the Shift Pedal
161
Adjusting the Drive Belt Slack
161
(For XVS13AA(C)/XVS13CTA(C))
161
Checking and Adjusting the Steering Head
164
Checking the Front Fork
165
Adjusting the Rear Shock Absorber Assembly
165
Checking the Tires
166
Checking the Wheels
168
Checking and Lubricating the Cables
168
Lubricating the Brake Lever
168
Lubricating the Clutch Lever
168
Lubricating the Brake Pedal
169
Lubricating the Shift Pedal
169
Lubricating the Sidestand
169
Lubricating the Rear Suspension
169
Electrical System
170
Checking and Charging the Battery
170
Checking the Fuses
170
REPLACING the HEADLIGHT BULB (for XVS13AA(C)/XVS13CTA(C))
170
REPLACING the HEADLIGHT BULB (for XVS13CA(C))
171
Adjusting the Headlight Beam
171
Chassis
173
General Chassis
176
Front Wheel
187
Removing the Front Wheel
190
Disassembling the Front Wheel
190
Checking the Front Wheel
190
Assembling the Front Wheel
191
Adjusting the Front Wheel Static Balance
191
Installing the Front Wheel (Front Brake Disc)
192
Rear Wheel
194
Removing the Rear Wheel (Disc)
202
Disassembling the Rear Wheel
202
Checking the Rear Wheel
202
Checking the Rear Brake Caliper Bracket
202
Checking the Rear Wheel Drive Hub
202
Checking and Replacing the Rear Wheel Pulley
203
Assembling the Rear Wheel
203
Adjusting the Rear Wheel Static Balance
203
Installing the Rear Wheel (Rear Brake Disc)
203
Front Brake
205
Introduction
210
Checking the Front Brake Disc(S)
210
Replacing the Front Brake Pads
211
Removing the Front Brake Caliper(S)
212
Disassembling the Front Brake Caliper(S)
212
Checking the Front Brake Caliper(S)
213
Assembling the Front Brake Caliper(S)
213
Installing the Front Brake Caliper(S)
213
Removing the Front Brake Master Cylinder
214
Checking the Front Brake Master Cylinder
215
Assembling the Front Brake Master Cylinder
215
Installing the Front Brake Master Cylinder
215
Rear Brake
217
Introduction
226
Checking the Rear Brake Disc
226
Replacing the Rear Brake Pads
226
Removing the Rear Brake Caliper
227
Disassembling the Rear Brake Caliper
227
Checking the Rear Brake Caliper
228
Assembling the Rear Brake Caliper
228
Installing the Rear Brake Caliper
228
Removing the Rear Brake Master Cylinder
229
Checking the Rear Brake Master Cylinder
230
Assembling the Rear Brake Master Cylinder
230
Installing the Rear Brake Master Cylinder
230
Handlebar
236
Removing the Handlebar
236
Checking the Handlebar
236
INSTALLING the HANDLEBAR (for XVS13AA(C)/XVS13CTA(C))
236
INSTALLING the HANDLEBAR (for XVS13CA(C))
238
Front Fork
240
Removing the Front Fork Legs
247
Disassembling the Front Fork Legs
247
Checking the Front Fork Legs
248
Assembling the Front Fork Legs
248
INSTALLING the FRONT FORK LEGS (for XVS13AA(C)/XVS13CTA(C))
251
INSTALLING the FRONT FORK LEGS (for XVS13CA(C))
252
Steering Head
253
Removing the Lower Bracket
258
Checking the Steering Head
258
INSTALLING the STEERING HEAD (for XVS13AA(C)/XVS13CTA(C))
258
INSTALLING the STEERING HEAD (for XVS13CA(C))
259
Rear Shock Absorber Assembly
261
Handling the Rear Shock Absorber
265
Disposing of a Rear Shock Absorber
265
REMOVING the REAR SHOCK ABSORBER ASSEMBLY (for XVS13AA(C)/XVS13CTA(C))
265
REMOVING the REAR SHOCK ABSORBER ASSEMBLY (for XVS13CA(C))
265
Checking the Rear Shock Absorber Assembly
266
Checking the Connecting Arm and Relay Arm
266
Installing the Relay Arm
266
Installing the Rear Shock Absorber Assembly
267
Swingarm
268
Removing the Swingarm
272
Checking the Swingarm
272
Installing the Swingarm
273
Belt Drive
274
Removing the Drive Belt and Drive Pulley
275
Checking the Drive Belt
275
Installing the Drive Belt and Drive Pulley
275
Engine
277
Engine Removal
280
Installing the Coolant Reservoir Cover
282
Installing the Exhaust Pipe Cover Screw Clamps
282
Installing the Cylinder Covers
287
Installing the Shift Arm
287
INSTALLING the ENGINE (for XVS13AA(C)/XVS13CTA(C))
293
INSTALLING the ENGINE (for XVS13CA(C))
294
Camshafts
296
Removing the Camshaft Assemblies
301
Removing the Rocker Arms and Camshafts
302
Checking the Camshafts
303
Checking the Camshaft Sprockets
303
Checking the Rocker Arms and Rocker Arm Shafts
303
Checking the Timing Chain Tensioners
304
Installing the Camshafts and Rocker Arms
305
Installing the Camshaft Assemblies
306
INSTALLING the CYLINDER HEAD COVERS (for XVS13AA(C)/XVS13CTA(C))
309
INSTALLING the CYLINDER HEAD COVERS (for XVS13CA(C))
309
Cylinder Heads
311
Removing the Cylinder Heads
312
Checking the Cylinder Heads
312
Installing the Cylinder Heads
312
Valves and Valve Springs
315
Removing the Valves
315
Checking the Valves and Valve Guides
315
Checking the Valve Seats
317
Checking the Valve Springs
318
Installing the Valves
319
Cylinders and Pistons
321
Removing the Pistons
322
Checking the Cylinders and Pistons
322
Checking the Piston Rings
323
Checking the Piston Pins
324
Installing the Pistons and Cylinders
325
Generator and Starter Clutch
328
Removing the Generator
330
Removing the Starter Clutch
330
Checking the Starter Clutch
330
Checking the Torque Limiter
331
Installing the Starter Clutch
331
Installing the Generator
331
Clutch
333
Removing the Clutch
338
Removing the Primary Drive Gear
338
Checking the Friction Plates
338
Checking the Clutch Plates
339
Checking the Clutch Spring Plate
339
Checking the Clutch Housing
339
Checking the Clutch Boss
340
Checking the Pressure Plate
340
Checking the Primary Drive Gear
340
Checking the Primary Driven Gear
340
Checking the Pull Lever Shaft and Pull Rod
340
Checking the Oil/Water Pump Drive Sprocket and Oil/Water Pump Drive Chain
340
Installing the Primary Drive Gear
340
Installing the Clutch
341
Shift Shaft
345
Checking the Shift Shaft
345
Checking the Stopper Lever
345
Installing the Shift Shaft
345
Balancer Gears
346
Checking the Right Balancer Gears
348
Checking the Left Balancer Gears
348
Installing the Right Balancer Gears
348
Installing the Left Balancer Gears
348
Electric Starter
349
Checking the Starter Motor
351
Assembling the Starter Motor
352
Crankcase
353
Disassembling the Crankcase
357
Checking the Crankcase
357
Checking the Bearings and Oil Seal
357
Checking the Oil Delivery Pipes and Coolant Delivery Pipe
357
Checking the Timing Chains
357
Checking the Oil/Water Pump Driven Sprocket
357
Checking the Oil Nozzles
357
Installing the Bearing Retainers
358
Assembling the Crankcase
358
Oil Pump
360
Checking the Oil Pump
360
Checking the Relief Valve
360
Checking the Oil Strainer
360
Assembling the Oil Pump
361
Installing the Oil/Water Pump Assembly
361
Crankshaft
362
Removing the Connecting Rods
363
Checking the Crankshaft and Connecting Rods
363
Installing the Connecting Rods
365
Installing the Crankshaft Assembly
366
Transmission
367
Checking the Shift Forks
371
Checking the Shift Drum Assembly
371
Checking the Transmission
371
Assembling the Main Axle and Drive Axle
372
Installing the Shift Forks and Shift Drum Assembly
372
Cooling System
375
Radiator
376
Checking the Radiator
378
Installing the Radiator
378
Thermostat
379
Checking the Thermostat
383
Installing the Thermostat Assembly
383
Water Pump
384
Disassembling the Water Pump
386
Checking the Water Pump
386
Assembling the Water Pump
386
Fuel System
389
Fuel Tank
393
Removing the Fuel Tank
395
Removing the Fuel Pump
395
Checking the Fuel Cock
395
Checking the Fuel Cock Operation
395
Checking the Fuel Pump Body
396
Checking the Rollover Valve
396
Installing the Fuel Pump
396
INSTALLING the FUEL TANK HOSES (for XVS13AA(C)/XVS13CTA(C))
396
INSTALLING the FUEL TANK BREATHER HOSE (for XVS13CA(C))
397
Throttle Bodies
399
Checking the Injectors
403
Checking the Throttle Bodies
403
Checking the Fuel Pressure
403
Adjusting the Throttle Position Sensor
403
Installing the Intake Manifold Assembly
404
Electrical System
405
Fuel Injection System
452
Checking the Switches
500
Specifications
520
General Information
523
Wiring Diagram
528
Troubleshooting
523
5
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Yamaha Star XVS13AA(C) 2011 Specifications
General
Brand
Yamaha
Model
Star XVS13AA(C) 2011
Category
Motorcycle
Language
English
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