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Yamaha T135 Service Manual

Yamaha T135
349 pages
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T135 SERVICE MANUAL
5YP-F8197-E0
T135SE
T135S
Sniper / Jupiter MX / Spark 135 / Exciter / 135LC
Manual Clutch and Automatic
http://www.motorcycle.in.th

Table of Contents

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Yamaha T135 Specifications

General IconGeneral
BrandYamaha
ModelT135
CategoryMotorcycle
LanguageEnglish

Summary

T135 Service Manual

Manual Clutch and Automatic

Details about manual clutch and automatic transmission systems.

Notice and Important Information

Safety Alert Symbols and Definitions

Defines Q, W, C symbols for safety, warnings, and cautions.

How to Use This Manual

Construction of This Manual

Describes the chapter titles and their placement within the manual.

Manual Format

Details the sequential, step-by-step procedure format used in the manual.

Important Features

Explains symbols used for data, tools, part names, and fault conditions.

Exploded Diagram

Notes that exploded diagrams precede disassembly sections for clarity.

Symbols and Abbreviations

Chapter Subject Symbols (1-9)

Lists symbols indicating chapter subjects like General Information, Specifications, Engine, etc.

Procedure Symbols (0-u)

Lists symbols for serviceable items, fluids, tools, torque, wear limits, and data.

Lubrication Symbols (i-d)

Explains symbols for different types of lubricants used in exploded diagrams.

Exploded Diagram Symbols (f-g)

Explains symbols for applying locking agents and replacing parts.

Chapter 1: General Information

Vehicle Identification

Explains how to find the vehicle identification number and engine serial number.

Important Information

Covers preparation for disassembly, replacement parts, gaskets, seals, and fasteners.

Checking the Connections

Details procedures for inspecting and ensuring proper electrical connections.

Special Tools

Lists specific tools required for maintenance and assembly procedures.

Chapter 2: Specifications

General Specifications

Lists overall dimensions, weight, engine type, displacement, and fuel capacity.

Maintenance Specifications

Provides specific measurements and limits for engine, chassis, and electrical components.

Lubrication Points and Lubricant Types

Details where and what type of lubricants to use for engine and chassis components.

Cooling System Diagrams

Illustrates the routing and connections of the cooling system components.

Cable Routing

Shows the correct paths for routing various cables and hoses on the vehicle.

Chapter 3: Periodic Checks and Adjustments

Introduction

Explains the importance of preventive maintenance for reliable operation and longevity.

Periodic Maintenance and Lubrication Intervals

Provides a table outlining maintenance jobs and their recommended intervals based on odometer readings.

Covers

Describes the procedures for removing and installing various body covers like side, front, and rear cowlings.

Engine

Details checks and adjustments for engine components such as valve clearance, idling speed, oil level, and spark plug.

Chassis

Covers checks and adjustments for chassis components including brakes, tires, drive chain, and steering head.

Electrical System

Outlines procedures for checking and maintaining the battery, fuses, and headlight system.

Chapter 4: Engine

Removing the Engine

Explains the process of removing the engine from the vehicle, including related components.

Installing the Engine

Details the steps and torque specifications for reinstalling the engine assembly.

Cylinder Head

Covers removal, checking, and installation of the cylinder head and related parts.

Camshaft

Explains camshaft removal, checking, and installation procedures.

Valves and Valve Springs

Details procedures for removing, checking, and installing valves and valve springs.

Chapter 5: Cooling System

Radiator

Covers radiator removal, checking, and installation.

Water Pump

Describes water pump removal, disassembly, checking, assembly, and installation.

Chapter 6: Carburetor

Carburetor

Details the carburetor assembly components and their functions.

Removing the Carburetor

Step-by-step instructions for removing the carburetor from the motorcycle.

Disassembling the Carburetor

Procedures for taking apart the carburetor into its constituent parts.

Checking the Carburetor

Guides on inspecting carburetor body, passages, jets, and components for wear or damage.

Assembling the Carburetor

Instructions for putting the carburetor back together, including float height adjustment.

Installing the Carburetor

Steps for refitting the assembled carburetor onto the motorcycle.

Checking and Adjusting the Throttle Position Sensor

Explains how to check and adjust the TPS for proper engine operation.

Checking the Fuelcock Operation

Details how to verify the fuel cock is functioning correctly.

Air Induction System

Covers air injection, cut-off valve, and related system diagrams and procedures.

Chapter 7: Chassis

Front Wheel and Brake Disc

Covers removal, checking, and installation of the front wheel and brake disc assembly.

Rear Wheel and Brake

Details rear wheel removal, brake shoe plate disassembly, and rear wheel installation.

Front Brake

Covers front brake caliper, pads, master cylinder removal, checking, and assembly.

Front Fork

Describes front fork leg removal, disassembly, checking, assembly, and installation.

Handlebar

Explains handlebar removal, checking, and installation procedures.

Steering Head

Covers lower bracket removal, steering head checking, and installation.

Rear Shock Absorber Assembly and Swingarm

Details procedures for removing, checking, and installing the rear shock and swingarm.

Drive Chain and Sprockets

Covers drive chain and sprocket removal, checking, and installation.

Chapter 8: Electrical System

Electrical Components

Lists and illustrates the location of key electrical components on the motorcycle.

Checking Switch Continuity

Explains how to test switches for continuity using a pocket tester.

Checking the Switches

Guides on inspecting switches for damage, wear, connections, and continuity.

Checking the Bulbs and Bulb Sockets

Details how to check bulbs and sockets for damage, continuity, and proper fit.

Ignition System

Covers the ignition system's circuit diagram and troubleshooting procedures.

Electric Starting System (T135SE)

Provides circuit diagram and troubleshooting for the electric starting system.

Starter Motor (T135SE)

Details starter motor removal, disassembly, checking, assembly, and installation.

Charging System

Covers the charging system's circuit diagram and troubleshooting.

Lighting System

Includes circuit diagrams and troubleshooting for headlights, taillights, and signals.

Signaling System

Provides circuit diagrams and troubleshooting for the horn, turn signals, and indicators.

Cooling System Electrical

Covers electrical aspects of the cooling system, including circuit diagrams and troubleshooting.

Self-Diagnosis

Explains the motorcycle's self-diagnostic system and fault codes.

Chapter 9: Troubleshooting

Electrical System Troubleshooting

Addresses common electrical faults and diagnostic steps.

Compression System Troubleshooting

Guides on diagnosing issues related to engine compression.

Intake and Exhaust System Troubleshooting

Covers troubleshooting for fuel, air, and exhaust systems.

Wiring Diagram

T135SE/ T135S Wiring Diagram

The detailed circuit diagram showing all electrical connections and components.

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