EasyManua.ls Logo

Yamaha TT600R User Manual

Yamaha TT600R
380 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
YAMAHA
──────────
TT600R
──────────
M.Y 1997-2007
SERVICE MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Yamaha TT600R and is the answer not in the manual?

Yamaha TT600R Specifications

General IconGeneral
Displacement595 cc
Compression Ratio8.5:1
Fuel SystemCarburetor
IgnitionCDI
Starting SystemKick
Transmission5-speed
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire90/90-21
Final DriveChain
Ground Clearance315 mm
Engine TypeSingle cylinder, 4-stroke
Cooling SystemAir-cooled

Summary

Chapter 2: Specifications

Chapter 3: Periodic Inspection and Adjustments

Engine Inspections and Adjustments

Covers procedures for valve clearance, drive chain, idle speed, and throttle cable adjustments.

Chapter 4: Chassis

Front Wheel and Brake Disc Procedures

Covers removal, disassembly, inspection, assembly, installation, and balancing of the front wheel.

Front Brake System Service

Procedures for servicing front brake pads, master cylinder, and caliper.

Rear Wheel and Brake Disc Procedures

Covers removal, disassembly, inspection, assembly, installation, and balancing of the rear wheel.

Rear Brake System Service

Procedures for servicing rear brake pads, master cylinder, brake pedal, and caliper.

Front Fork Service and Adjustment

Covers front fork removal, disassembly, inspection, oil replacement, and adjustment.

Steering System Service

Procedures for steering removal, inspection, installation, and adjustment.

Chapter 5: Engine

Engine Disassembly Steps

Detailed procedures for disassembling engine parts like cylinder head, piston, crankcase, and gearbox.

Engine Inspection and Repair Procedures

Guidelines for inspecting and repairing engine components.

Engine Assembly and Setting

Procedures for assembling and setting engine components.

Chapter 6: Carburetor

Carburetor Removal and Installation

Procedures for removing and installing the carburetor assembly.

Carburetor Disassembly Steps

Detailed instructions for disassembling the primary and secondary carburetors.

Carburetor Inspection Procedures

Guidelines for inspecting carburetor body, jets, valves, and diaphragms.

Chapter 7: Electrical

Ignition System Diagnostics

Troubleshooting guide for ignition system failures like no spark.

Electrical Starting System Diagnostics

Troubleshooting guide for issues with the electrical starting system.

Charging System Diagnostics

Troubleshooting guide for battery charging system problems.

Chapter 8: Troubleshooting

Failure to Start or Starting Difficulties

Identifies probable causes for starting issues in fuel, electrical, and engine compression systems.

Shifting and Clutch Issues

Addresses difficulties in shifting gears, clutch slippage, and release failures.

Related product manuals