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General| Displacement | 595 cc |
|---|---|
| Compression Ratio | 8.5:1 |
| Fuel System | Carburetor |
| Ignition | CDI |
| Starting System | Electric |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic fork |
| Rear Suspension | Swingarm |
| Front Brake | Single disc |
| Rear Brake | Single disc |
| Front Tire | 90/90-21 |
| Rear Tire | 140/80-18 |
| Seat Height | 910 mm |
| Engine Type | Single cylinder, 4-stroke, SOHC |
| Bore x Stroke | 95.0 x 84.0 mm |
| Fuel Capacity | 12.0 L |
Locates and identifies the vehicle identification number and model label for the motorcycle.
Details important information regarding removal procedures, replacement parts, and handling of gaskets, seals, and fasteners.
Provides instructions on inspecting and checking electrical connectors for corrosion and continuity.
Lists and illustrates special tools required for maintenance and assembly procedures.
Outlines the general physical and engine specifications of the TT600RE motorcycle.
Details engine, chassis, and electrical maintenance specifications including wear limits and clearances.
Specifies standard torques for fasteners and provides a conversion table for metric to imperial units.
Lists recommended maintenance and lubrication intervals based on odometer readings and annual checks.
Details the procedure for removing and installing the seat, fuel tank, and rear cowling.
Covers engine inspections and adjustments including valve clearance, idle speed, and spark plug checks.
Details chassis inspections and adjustments, including front and rear brakes, steering, and suspension.
Covers inspection and maintenance of the battery, fuses, ignition, starting, charging, lighting, and signaling systems.
Describes the removal, disassembly, inspection, assembly, and balancing of the front wheel and brake disc.
Details brake pad replacement, master cylinder inspection and assembly, and brake caliper disassembly.
Covers rear wheel and brake disc removal, disassembly, inspection, assembly, and static balancing.
Provides procedures for rear brake pad replacement, master cylinder inspection, and brake caliper maintenance.
Details front fork removal, disassembly, oil replacement, seal replacement, and inspection procedures.
Covers steering removal, inspection, and installation procedures, including bearing and axle adjustments.
Explains the removal, inspection, and adjustment procedures for the rear shock absorber.
Details swingarm removal, inspection, lateral free play adjustment, and installation procedures.
Covers drive chain removal, inspection, lubrication, and sprocket replacement procedures.
Details the removal of engine components including exhaust, drive sprocket, and shift pedal.
Provides step-by-step procedures for disassembling engine parts like cylinder head, piston, crankshaft, and transmission.
Guides inspection and repair of engine components such as cylinder head, valves, camshaft, and piston rings.
Details engine assembly procedures for valves, rocker arms, crankshaft, transmission, clutch, and starter.
Outlines the procedures for reassembling the engine, including sprocket, chain, and pedal installation.
Describes the steps for removing the carburetor, including fuel lines and throttle cables.
Provides technical data, tightening torques, and an exploded view of the carburetor assembly.
Details the disassembly process for the primary and secondary carburetor components.
Guides the inspection of carburetor parts like valve seat, starter piston, diaphragm, and jets.
Provides instructions for assembling the secondary and primary carburetor components.
Explains how to measure and adjust the fuel level in the carburetor with it installed on the motorcycle.
Presents the overall electrical circuit diagram for the motorcycle.
Provides a legend for wire colours used in the electrical circuit diagrams.
Identifies and illustrates key electrical components such as the battery, rectifier, and CDI unit.
Details procedures for checking the continuity and connections of various switches.
Covers inspection of bulbs for headlights, tail lights, indicators, and instrument lights.
Provides the circuit diagram and diagnostics for the ignition system.
Includes the circuit diagram and diagnostics for the electrical starting system.
Presents the circuit diagram and diagnostics for the charging system.
Shows the circuit diagram and diagnostics for the motorcycle's light system.
Details the circuit diagram and diagnostics for the motorcycle's signal system, including horn and indicators.
Identifies probable causes for starting issues related to the fuel, electrical, and compression systems.
Lists probable causes for poor engine performance at different speed ranges.
Outlines probable causes for shifting problems, including impossible shifting and pedal issues.
Identifies probable causes for clutch slippage or failure to release.
Lists probable causes for defective brakes, front fork oil leaks, and front fork malfunctions.
Identifies probable causes for unstable steering conditions.
Details probable causes for malfunctioning lights, indicators, and engine overheating.
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