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Yamaha WaveRunner VX110 Sport User Manual

Yamaha WaveRunner VX110 Sport
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ASSEMBLY MANUAL
WaveRunner
F1K-28107-1G-11LIT-18666-00-36
*LIT186660036*
VX110 Sport
VX110 Deluxe
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Yamaha WaveRunner VX110 Sport Specifications

General IconGeneral
Displacement1052cc
Seating Capacity3 persons
ModelVX110 Sport
Horsepower110 hp
Engine Type4-stroke, 4-cylinder
Fuel Capacity15.9 gal
Length126.8 in
Width46.1 in
Fuel TypeRegular Unleaded Gasoline

Summary

Preface and Manual Guidelines

Manual Information and Warnings

Explains manual notations, safety alerts, warnings, cautions, and notes for user guidance.

Symbols Used in Assembly Manual

Visual guide to symbols for grease, torque, clearance, orientation, and materials.

General Torque Specifications

Torque Specifications Chart

Table of general torque values for standard fasteners based on size.

Tightening Assembly Procedures

Instructions for tightening multi-fastener assemblies in a specific sequence to prevent warpage.

Unpacking and Initial Check

Compartment Diagram and Part List

Visual representation and detailed list of parts included in the watercraft compartment.

USA Specific Handling

Instructions for handling concealed damage and warranty reimbursement procedures in the USA.

Compartment Part List Details

Detailed Part Identification

Continuation of the part list with specific part numbers for compartment items.

Compartment Part List Continued

Additional Part Details

Further continuation of the part list, including notes like 'For California'.

Throttle Cable Installation

Throttle Cable Assembly Diagram

Exploded view illustrating the components and assembly of the throttle cable system.

Throttle Cable Installation Steps

Step-by-step guide for installing the throttle cable, including routing and switch lead connection.

Throttle Cable Installation Notes

Handlebar Switch Alignment Note

Instruction to align the handlebar switch projection with the handlebar hole.

Handlebar Installation

Handlebar Assembly Diagram

Exploded view showing handlebar components, torque, and clearance specifications.

Handlebar Installation Steps

Step-by-step guide for installing the upper handlebar holder and related bolts.

Handlebar Switch Lead Slack Note

Instruction to ensure sufficient slack in the handlebar switch lead during installation.

Throttle Lever Adjustment

Throttle Cable Installation Details

Specific steps for installing the throttle cable, fitting the seal, and adjusting lever free play.

Throttle Lever Free Play Specification

Defines the correct free play range for the throttle lever and adjustment method.

Steering Pad Installation

Steering Pad Assembly Diagram

Visual guide to the components and placement for steering pad installation.

Steering Pad Installation Steps

Step-by-step instructions for attaching the steering pad and related parts.

Star Label Tag Attachment

Guidance on attaching the star label tag to the handlebar grip post-installation.

Rear View Mirror Installation

Mirror Assembly Diagram

Exploded view showing rear view mirror components and mounting locations.

Mirror Installation Steps

Step-by-step guide for installing the left and right mirrors and associated hardware.

Remote Control Transmitter Handling

Instructions for managing and delivering remote control transmitters to the customer.

Storage Compartment Panel Installation

Panel Assembly Diagram

Visual guide to the storage compartment panel and its associated components.

Panel Installation Note

Instructions for fastening electrical leads before installing the storage compartment panel.

Service Points: Rivet Installation

Rivet Installation and Removal

Detailed steps for installing, removing, and reinstalling rivets correctly.

Battery Installation

Battery Assembly Diagram

Visual representation of the battery and its associated components for installation.

Battery Installation and Checks

Step-by-step guide for battery installation and pre-delivery charging checks.

Battery Breather Hose Safety

Crucial caution to ensure the battery breather hose is correctly connected and unobstructed.

Pre-Delivery Check Procedures

Pre-Delivery Checking Chart

Overview of checks, points, and reference pages for pre-delivery inspection.

Oil Tank: Engine Oil Level Check

Initial steps for checking engine oil level, recommended oil, and essential precautions.

Engine Oil Level Check

Oil Level Check Procedure

Detailed steps for checking engine oil, including safety on water and land.

CAUTION: Dipstick and Engine Start

Ensure dipstick is fitted before starting the engine to prevent issues.

Security System Note

Information regarding the security system's impact on engine starting.

CAUTION: Land Oil Check Water Supply

Requirement to connect water supply for checking oil level on land.

Oil Level Check Details

Dipstick Oil Level Verification

Steps for verifying oil level using dipstick, including adding or removing oil.

Oil Temperature Impact Note

Explanation of how oil temperature influences dipstick readings.

Oil Notification Tag Removal

Reminder to remove the oil notification tag after the check.

Battery Handling and Filling

Battery Electrolyte Warnings

Critical safety warnings regarding battery electrolyte and antidotes.

Battery Handling Precautions

Cautions for placing, removing, and handling the battery during service.

Battery Electrolyte Filling Steps

Instructions for filling the battery with electrolyte to the specified upper level.

Battery Initial Charging and Inspection

Battery Charging Procedure

Steps for initial battery charging, including connection and duration.

WARNING: Charging Sparks Hazard

Warning about explosion risk from sparks during battery charging connection.

CAUTION: First Charge Importance

Importance of first-time charging after electrolyte filling for performance.

Specific Gravity Inspection

Procedure for inspecting specific gravity and determining if recharge is needed.

CAUTION: Electrolyte Rinse Before Install

Requirement to rinse and dry the battery case before installing.

Steering Cable Adjustment

Steering Cable Distance Check

Procedure for checking steering cable distances for proper alignment and play.

Cable Distance Specification

Specifies the maximum allowable difference between steering cable measurements.

Steering Cable Joint Adjustment

Steps for adjusting the steering cable joint at the steering column end.

WARNING: Cable Joint Depth

Minimum screw-in depth requirement for the steering cable joint for secure connection.

Locknut Torque Specification

Specified torque value for tightening the steering cable locknut.

Alternative Adjustment Note

Guidance on adjusting the cable joint at the jet pump end if needed.

Shift Cable Adjustment (Deluxe Model)

Shift Cable Check Procedure

Steps to check the reverse gate stopper lever position for correct engagement.

Shift Cable Joint Adjustment

Procedure for adjusting the shift cable joint to ensure proper gate engagement.

WARNING: Shift Cable Joint Depth

Minimum screw-in depth requirement for the shift cable joint.

Shift Cable Locknut Torque

Specified torque value for tightening the shift cable locknut.

Appendices: Service Data

Service Data Table

Comprehensive table of service data including engine specs, fluid capacities, and settings.

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