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WaveRunner VX 700
Yamaha WaveRunner VX 700 Service Manual
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SER
VICE MANU
AL
W
a
veRunner
F2V
-28197-ZN-11
VX 700
VX 700 (F2V)
2
Table of Contents
1 General Information
3
Specification
2
Table of Contents
3
General Information
5
Safety While Working
6
Rotating Part
6
Hot Part
6
Electric Shock
6
Impeller
6
Handling of Gasoline
6
Ventilation
7
Self-Protection
7
Working with Crane
7
Handling of Heat Gun
8
Part, Lubricant, and Sealant
8
Handling of Sealant
8
Special Service Tool
8
Tightening Torque
8
Non-Reusable Part
8
Disassembly and Assembly
9
How to Use this Manual
10
Manual Format
10
Abbreviation
11
Adhesive, Lubricant, Sealant, and Thread Locking Agent
12
Symbol
12
Special Service Tool
13
Model Feature
15
Identification Number
15
Specification
17
Model Data
18
Dimension and Weight
18
Model Code
18
Performance
18
Power Unit
18
Specifications
18
Battery Requirement
19
Drive Unit
19
Fuel and Oil Requirement
19
Fuel System
20
Power Unit
20
Power Unit Technical Data
20
Cylinder Head Assy
20
Crank Case Assy
21
Jet Pump Unit
22
Fuel System Technical Data
20
Jet Pump Unit Technical Data
22
Electrical Technical Data
22
Ignition System
22
Charging System
23
Control System
23
Starting System
24
Meter System
24
Specified Tightening Torque
25
Fuel System
25
Power Unit
25
Jet Pump Unit
27
Electrical System
27
Hull and Hood
28
General Tightening Torque
29
Cooling System
30
Cable and Hose Routing
31
Starboard Bow View
31
Top View
32
Port View
34
Mnt Maintenance
37
Maintenance Interval Chart
38
Maintenance
38
Periodic Service
39
Steering System
39
Steering Master Check
39
Throttle Lever Free Play Check
39
Throttle Lever Free Play Adjustment
39
Fuel System
40
Fuel Filter Check
40
Fuel Hose Check
40
Fuel Filler Cap, Fuel Filler Neck, and Hose Check
40
Fuel Tank Check
40
Water Separator Check
41
Choke Cable Check
41
Choke Cable Adjustment
41
Oil Injection System
41
Oil Filter Check
41
Oil Hose, Oil Filler Cap and Rubber Seal Check
41
Oil Tank Check
41
Check Valve Check
41
Power Unit
41
Spark Plug Check
41
Compression Pressure Measurement
42
Engine Oil Level Check
43
Trolling Speed Check
43
Trolling Speed Adjustment
43
Engine Mount Check
43
Nut and Bolt Check
44
Jet Pump Unit
44
Impeller Check
44
Water Inlet Strainer Check
44
Jet Thrust Nozzle Steering Angle Check
44
Jet Thrust Nozzle Steering Angle Adjustment
44
Electrical
45
Battery Check
45
Hull and Hood
46
Bilge Strainer Check
46
Drain Plug Check
47
Lubrication Points
47
Throttle Cable and Choke Cable Lubrication
47
Nozzle Pivot Shaft and Steering Cable Lubrication
47
Steering Cable and Steering Cable Joint Lubrication
47
Fuel System
49
Fuel Cock and Fuel Filter
50
Fuel Filter Check
51
Fuel Cock Check
51
Fuel System
50
Choke Cable
52
Oil Tank
53
Oil Line Check
54
Oil Level Sensor Check
54
Oil Tank Check
54
Fuel Tank
55
Check Valve Check
56
Fuel Level Sensor Check
56
Fuel Tank Check
56
Fuel Filler Cap Check
56
Carburetor Unit
57
Choke Cable and Throttle Cable Installation
59
Carburetor Assy. Check
59
Carburetor and Fuel Pump
63
Diaphragm Check
63
Arm Check
63
Body Assy. Check
63
Needle Valve Check
63
Jet and Carburetor Body Check
63
Fuel Pump Check
64
Fuel Filter Check
64
High and Low Speed Screw Adjustment
64
Throttle Valve Synchronization Check and Adjustment
64
Choke Valve Synchronization Check and Adjustment
64
Carburetor Assy. Check
65
Power Unit
65
Oil Pump
66
Oil Pump Check
67
Oil Hose Check
67
Check Valve Check
67
Oil Pump Air Bleeding
67
Power Unit
68
Engine Unit
71
Engine Mount
72
Engine Unit Removal
73
Engine Mount Check
75
Engine Unit Installation
75
Exhaust Ring
79
Exhaust Chamber Assy
80
Powr Power Unit
80
Exhaust Chamber
81
Muffler
82
Reed Valve Check
84
Cylinder Head
85
Cylinder Head Check
86
Cylinder Head Installation
86
Cylinder
87
Cylinder Check
88
Cylinder Installation
88
Pistons
91
Piston Pin Clip Removal and Installation
91
Piston Check
91
Piston Ring Check
91
Piston Pin and Bearing Check
92
Piston Installation
92
Flywheel Magneto and Base Assy
94
Starter Clutch Assy
94
Drive Coupling Removal and Installation
97
Flywheel Magneto Removal and Installation
97
Drive Coupling Check
97
Flywheel Magneto Check
97
Starter Clutch Assy. Check
98
Base Assy. Installation
98
Crankcase
99
Crankcase Check
101
Crankcase Installation
101
Crankshaft
102
Crankshaft Check
103
Jet Pump Unit
105
Intake Grate and Ride Plate
106
Jet Pump Unit
109
Jet Pump Unit Removal
109
Jet Pump Unit Installation
109
Jet Thrust Nozzle, Impeller Duct, and Impeller Housing
110
Impeller Duct and Drive Shaft
111
Drive Shaft Removal
112
Impeller Check
112
Impeller Housing Check
113
Drive Shaft Check
113
Drive Shaft Installation
113
Transom Plate and Hoses
115
Bilge Strainer Check
116
Bilge Hose Check
116
Cooling Water Hose Check
116
Bearing Housing
117
Intermediate Drive Shaft Assy
118
Joint Removal
119
Joint Installation
119
Driven Coupling Removal and Installation
120
Intermediate Drive Shaft Extension Removal
120
Intermediate Drive Shaft Removal
120
Bearing Removal
120
Driven Coupling Check
121
Bearing and Oil Seals Installation
121
Intermediate Drive Shaft Installation
121
Intermediate Drive Shaft Extension Installation
121
Electrical System
123
Electrical Components
124
Electrical System
124
Electrical Box
127
Electrical Analysis
128
To Measure the Peak Voltage
128
Ignition System
128
Ignition Coil
128
CDI Unit
129
CDI Unit Resistance
129
Charge Coil
130
Pickup Coil
131
Thermoswitch
131
Charging System
132
Lighting Coil
132
Rectifier Regulator
132
Fuse
133
Left Handlebar Switch Assy
133
Starter Relay
134
Starting System
133
Starter Motor
135
Starter Motor Operation
136
Armature
136
Front and Rear Cover
137
Brush Holder
137
Starter Motor Assembly
137
Indication System
138
Multifunction Meter
138
Oil Level Sensor and Oil Level Warning Indicator
138
Fuel Level Meter Display and Fuel Level Warning Indicator
138
Engine Overheat Warning Indicator
139
Buzzer
139
Hull and Hood
140
Handlebar and Handlebar Switch Assy
144
Left Handlebar Switch Assy. and Throttle Lever Assy
144
Steering Master
156
Bushing Check
156
Shift Lever Assy. Check
156
Steering Arm Assy. Installation
156
Steering Cable
158
Steering Cable Installation (Jet Pump End)
158
Ventilation Hose and Water Separator
162
Cooling Water Pilot Outlet Installation
162
Seat Lock Check
162
Water Separator Assy. Installation
162
Water Separator Assy. Removal
162
Trbl Shtg
171
Wiring Diagram
178
4
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Yamaha WaveRunner VX 700 Specifications
General
Model
WaveRunner VX 700
Displacement
701cc
Fuel Capacity
13.2 gal
Rider Capacity
3
Width
46.1 inches
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