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Yamaha WaveRunner VX 700 Service Manual

Yamaha WaveRunner VX 700
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SERVICE MANUAL
WaveRunner
F2V-28197-ZN-11
VX 700
VX 700 (F2V)

Table of Contents

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Yamaha WaveRunner VX 700 Specifications

General IconGeneral
ModelWaveRunner VX 700
Displacement701cc
Fuel Capacity13.2 gal
Rider Capacity3
Width46.1 inches

Summary

General Information and Manual Usage

Safety Precautions for Working

Important safety procedures to prevent accidents and ensure quality service.

How to Use This Manual

Guide on manual format, symbols, and how to understand procedures for effective service.

Adhesives, Lubricants, Sealants, and Thread Locking Agents

Symbols and their applications for lubricants, sealants, and thread locking agents used in service.

Special Service Tools

List and identification of specialized tools required for safe and proper servicing of the watercraft.

Model Features and Identification

Identification numbers and features of the watercraft model, including engine and hull details.

Specifications

Model Data and Performance

General specifications including model code, dimensions, weight, and performance data.

Drive Unit Specifications

Specifications related to the drive unit, including jet pump type and transmission details.

Fuel and Oil Requirements

Details on fuel type, minimum rating, tank capacity, and engine oil specifications.

Battery Specifications

Specifications for the battery, including type, capacity, and specific gravity.

Fuel System Technical Data

Detailed technical specifications for the fuel system, including carburetor and fuel pump data.

Power Unit Technical Data

Technical specifications for the power unit, covering cylinder, head, and crankcase assemblies.

Jet Pump Unit Technical Data

Technical data for the jet pump unit, including impeller, drive shaft, and nozzle specifications.

Electrical Technical Data

Technical data for electrical systems, including ignition, charging, starting, and meter systems.

Specified Tightening Torques

Torque specifications for various parts in the fuel system, power unit, jet pump, and electrical systems.

General Tightening Torques

General torque specifications for standard fasteners based on ISO thread pitch.

Cooling System Components

Diagram and identification of components within the watercraft's cooling system.

Cable and Hose Routing

Diagrams illustrating the routing of cables and hoses from different views (starboard, top, port).

Maintenance Procedures

Maintenance Interval Chart

Chart outlining recommended maintenance intervals for various service items based on hours and months.

Periodic Service Checks

Detailed procedures for periodic maintenance tasks on the steering system, fuel system, and oil injection system.

Fuel System Maintenance

Procedures for checking and maintaining the fuel system, including fuel filter, hoses, and tank.

Oil Injection System Maintenance

Maintenance checks for the oil injection system, including oil filter and hoses.

Power Unit Maintenance

Maintenance procedures for the power unit, focusing on spark plugs and compression pressure.

Jet Pump Unit Maintenance

Maintenance checks for the jet pump unit, including impeller and water inlet strainer.

Electrical System Maintenance

Maintenance procedures for the electrical system, primarily focusing on battery checks.

Hull and Hood Maintenance

Maintenance tasks related to the hull and hood, such as bilge strainer checks.

Lubrication Points

Specific points requiring lubrication for throttle cable, choke cable, and steering components.

Fuel System Service

Fuel Cock and Fuel Filter Assembly

Exploded view and part list for the fuel cock and fuel filter assembly.

Choke Cable Assembly

Exploded view and part list for the choke cable and its adjustment components.

Oil Tank Assembly

Exploded view and part list for the oil tank, including filler neck and hoses.

Fuel Tank Assembly

Exploded view and part list for the fuel tank, including filler cap and sensors.

Carburetor Unit Exploded View

Exploded view and part list for the carburetor assembly and its associated parts.

Carburetor and Fuel Pump Exploded Views

Exploded views and part lists for the carburetor and fuel pump components.

Oil Pump Assembly Exploded View

Exploded view and part list for the oil pump assembly and its associated hoses and check valves.

Power Unit Service

Engine Unit Exploded View

Exploded view and part list for the main engine unit and its connected components.

Engine Mount Components

Exploded view and part list for the engine mounting components, including bolts and brackets.

Exhaust Ring Assembly

Exploded view and part list for the exhaust ring and associated clamps and bolts.

Exhaust Chamber Assembly Components

Exploded view and part list for the exhaust chamber assembly, including bolts and bands.

Exhaust Chamber Components

Exploded view and part list for the exhaust chamber components, including covers and gaskets.

Muffler Assembly

Exploded view and part list for the muffler assembly and its connection to the exhaust chamber.

Reed Valve Assembly

Exploded view and part list for the reed valve assembly, including intake manifold and valve stoppers.

Cylinder Head Components

Exploded view and part list for the cylinder head, including spark plugs and thermoswitch.

Cylinder Components

Exploded view and part list for the cylinder, including bolts, gasket, and anode.

Piston Assembly Components

Exploded view and part list for the piston assembly, including pins, rings, and bearings.

Flywheel Magneto and Base Assembly

Exploded view and part list for the flywheel magneto, base assembly, and starter motor components.

Starter Clutch Assembly

Exploded view and part list for the starter clutch assembly, including gears and weights.

Crankcase Components

Exploded view and part list for the crankcase and its associated components like engine brackets and mounts.

Crankshaft Assembly Components

Exploded view and part list for the crankshaft assembly, including bearings and oil seals.

Jet Pump Unit Service

Intake Grate and Ride Plate Assembly

Exploded view and part list for the intake grate and ride plate assembly.

Jet Pump Unit Exploded View

Exploded view and part list for the main jet pump unit, including bolts, collars, and steering cable joint.

Jet Thrust Nozzle, Impeller Duct, and Impeller Housing

Exploded views and part lists for the jet thrust nozzle, impeller duct, and impeller housing.

Impeller Duct and Drive Shaft Assembly

Exploded views and part lists for the impeller duct, drive shaft, and associated components like oil seals and bearings.

Transom Plate and Hoses Assembly

Exploded view and part list for the transom plate and associated hoses, clamps, and bilge strainer.

Bearing Housing Assembly

Exploded view and part list for the bearing housing, including rubber coupling and intermediate drive shaft assembly.

Intermediate Drive Shaft Assembly

Exploded view and part list for the intermediate drive shaft assembly, including driven coupling, bearings, and oil seals.

Electrical System Service

Electrical Components Location

Diagram showing the location of key electrical components on the watercraft.

Electrical Box Exploded View

Exploded view and part list for the electrical box, including fuses, CDI unit, and wiring harnesses.

Electrical Analysis and Peak Voltage Measurement

Procedures for measuring peak voltage and performing electrical analysis using special service tools.

Ignition System Checks

Detailed checks and specifications for the ignition system, including ignition coil and CDI unit.

Charging System Checks

Procedures for checking the lighting coil and rectifier regulator, including voltage and resistance measurements.

Starting System Checks

Procedures for checking fuses, handlebar switches, and the starter relay for proper operation.

Starter Motor Service

Exploded view, part list, and maintenance procedures for the starter motor assembly.

Indication System Checks

Checks and procedures for the multifunction meter, oil level sensor, and fuel level indicators.

Hull and Hood Service

Steering Pad and Handlebar Cover Components

Exploded view and part list for the steering pad and handlebar cover components.

Handlebar and Switch Assembly

Exploded view and part list for the handlebar and associated switch assemblies.

Left Handlebar Switch and Throttle Lever Assemblies

Exploded views and part lists for the left handlebar switch and throttle lever assemblies.

Front Hood Components

Exploded view and part list for the front hood, including mirrors, hood lock, and ventilator cover.

Multifunction Meter and Engine Hatch Cover

Exploded views and part lists for the multifunction meter and engine hatch cover components.

Steering Master Assembly Components

Exploded view and part list for the steering master assembly, including buzzer coupler and cable stopper.

Steering Master Components

Exploded view and part list for the steering master components, including steering arm and ball joint.

Steering Cable Assembly

Exploded view and part list for the steering cable and its associated joint and stopper.

Seat and Handgrip Components

Exploded view and part list for the seat assembly and handgrips, including lock and bolts.

Ventilation Hose and Water Separator

Exploded view and part list for the ventilation hose and water separator system.

Exhaust System Components

Exploded view and part list for the exhaust system components, including ride plate and water lock.

Deck and Hull Components

Exploded views and part lists for the deck and hull components, including bolts, rivets, and protectors.

Rear Section Components

Exploded view and part list for the rear section components, including water lock, spout hose, and stern eye.

Troubleshooting Guide

Engine Unit Troubleshooting

Guide to diagnosing and resolving issues with the engine unit, jet pump, and charging system.

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