Name: Yamaha waverunner xlt800
Brand: Yamaha
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WaveRunner

XLT800

F1F-28197-ZD-C1

SERVICE MANUAL

MANUEL D’ENTRETIEN

WARTUNGSHANDBUCH

MANUAL DE SERVICIO

460077

Default Chapter4
- How to Use this Manual4
- Important Information6
- How to Use this Manual8
- Symbols10
- Index12
- Table of Contents13
- General Information14
Generales15
Allgemeine15
Chapter 116
- Engine Serial Number16
- HULL IDENTIFICATION NUMBER (H.l.n.)16
Identification Numbers16
- Jet Pump Unit Serial Number16
- PRIMARY L.D. NUMBER16
- Fire Prevention18
- Oils, Greases and Sealing Fluids18
Safety While Working18
- Self-Protection18
- Ventilation18
- Good Working Practices20
- Disassembly and Assembly22
Special Tools24
- Measuring24
- Removal and Installation26
Specifications28
Chapter 230
General Specifications30
Maintenance Specifications38
- Engine38
- Jet Pump Unit40
- Hull and Hood40
- Electrical42
Tightening Torques46
- Specified Torques46
- General Torque52
Cable and Hose Routing54
- Periodic Inspection and Adjustment58
Inspection59
Periodique Et59
Reglage59
Maintenance Interval Chart60
Chapter 360
Periodic Service64
- Control System64
- Steering Master Inspection64
- Steering Cable Inspection and Adjustment64
- Throttle Cable Inspection and Adjustment66
- Choke Cable Inspection and Adjustment68
- QSTS Cable Inspection and Adjustment68
- Fuel System98
Systeme Kraftstoff99
- Exploded Diagram102
- Fuel Cock and Fuel Filter102
- Removal and Installation Chart102
D'alimentation99
CHAPTER 4 Service Points104
- Fuel Cock Inspection104
Choke Cable106
- Exploded Diagram106
- Removal and Installation Chart106
Oil Tank108
- Exploded Diagram108
- Removal and Installation Chart108
- Service Points112
- Oil Line Inspection112
- Oil Level Sensor Inspection112
- Oil Tank Inspection112
Fuel Tank114
- Exploded Diagram114
- Removal and Installation Chart114
- Check Valve Inspection120
- Service Points120
- Fuel Level Sensor Inspection120
- Fuel Tank Inspection120
Intake Silencer122
- Exploded Diagram122
- Removal and Installation Chart122
Carburetor Unit124
- Exploded Diagram124
- Removal and Installation Chart124
- Service Points132
- Throttle Valve Synchronization Inspection and Adjustment132
- Choke Cable and Throttle Cable Installation134
- Oil Pump Cable Installation134
- Carburetor Assembly134
- Accelerator Pump Body Inspection142
- Arm Inspection142
- Service Points142
- Diaphragm Inspection142
- Regulator Body Inspection144
- Needle Valve Inspection144
- Jet and Carburetor Body Inspection144
- High- and Low-Speed Adjusting Screw Inspection144
- High- and Low-Speed Adjusting Screw Adjustment146
- Carburetor Assembly146
Pompe de Propulsion249
- Reverse Gate258
- Lever 1 Installation264
- Lever 2 Installation264
- Jet Thrust Nozzle and Nozzle Ring266
- Impeller Duct, Impeller Housing, and Intake Duct268
- Impeller Duct and Drive Shaft272
- Drive Shaft Removal276
- Drive Shaft Inspection278
- Drive Shaft Installation278
- Transom Plate and Hoses284
- Bilge Hose Inspection288
- Bearing Housing290
- Bearing Removal296
- Driven Coupling Removal and Installation296
- Intermediate Drive Shaft Removal296
- Bearing Installation298
- Bearing, Intermediate Drive Shaft, Andgrease Hose Inspection298
- Driven Coupling Inspection298
- Oil Seal Installation300
- Intermediate Housing Installation302
- Electrical System304
Equipement Electrique305
- Electrical Components308
- Electrical Box310
- Digital Multimeter322
- Electrical Analysis322
- Inspection322
- Low Resistance Measurement322
- Peak Voltage Adaptor324
- Peak Voltage Measurement324
- Test Harness326
- Ignition System328
- Wiring Diagram328
- Ignition Spark Gap330
- Ignition System Peak Voltage332
- Ignition Oil334
- Spark Plug Caps334
Anlage335
- Engine Stop Switch336
- Thermo Switch336
- Starting System338
- Fuse340
- Starter Switch340
- Wiring Connections340
- Starter Relay342
- Starter Motor Exploded Diagram344
- Armature Inspection350
- Brush Holder Inspection352
- Starter Motor Front Cover Inspection352
- Charging System354
- Lighting Cool Peak Voltage356
- Rectifier/Regulator Peak Voltage356
- YPVS Wiring Diagram358
- YPVS Servomotor362
- YPVS Cable Inspection364
- YPVS Cable Removal and Installation364
- YPVS Servomotor Inspection364
- Indication System368
- Fuel Level Sensor372
- Display Function376
- Fuel Level Gauge380
- Oil Level Gauge382
- Overheat Warning Indicator384
- Speed Meter386
- Speed Sensor388
- Hull and Hood390
Coque Et Capot391
Casco y Capó391
Jet Pump391
Hull Hood392
- Handlebar394
- Handlebar Assembly Installation404
- Handlebar Inspection404
- QSTS Grip408
- QSTS Cable Inspection412
- QSTS Grip Inspection412
- Steering Master414
- Steering Master Components Inspection420
- Remote Control Cables and Speed Sensor Lead422
- Remote Control Cables Inspection428
- Steering Cable (Jet Pump End) Installation428
- Steering Cable Stopper Installation428
- QSTS Cable (Jet Pump End) Installation430
- QSTS Cable Stopper Installation430
- Shift Cable (Jet Pump End) Installation430
- Shift Cable Stopper Installation432
- Front Hood434
- Steering Console Cover440
- Hoses444
- Check Valve Inspection448
- Shift Lever450
- Base Assembly456
- Seats and Hand Grip458
- Seat Lock Inspection462
- Exhaust System464
- Exhaust Component Parts Sub-Assembly468
- Exhaust System Inspection468
- Deck and Hull470
- Engine Mount474
- Deep Scratches476
- Hull Repair476
- Shallow Scratches476
- Cracks and Punctures478
- Insert Nut480
- Graphic Installation484
- Graphic Removal484
Trbl Anls486
- Trouble Analysis486
- Trouble Analysis Chart488
- Wiring Diagram496

Manufacturer	Yamaha
Model	WaveRunner XLT800
Engine Type	2-cylinder, 2-stroke
Fuel Type	Gasoline
Category	Personal Watercraft
Seating Capacity	3

Yamaha waverunner xlt800 Service Manual

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