6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-2
Removing and installing the panel .......................6-5
Checking the spark plugs ....................................6-6
Engine oil and oil filter element ............................6-7
Final gear oil ........................................................6-9
Cleaning the air filter element ............................6-11
Adjusting the carburetors ...................................6-12
Adjusting the engine idling speed ......................6-12
Adjusting the throttle cable free play ..................6-13
Adjusting the valve clearance ............................6-13
Tires ...................................................................6-13
Spoke wheels ....................................................6-16
Adjusting the clutch lever free play ....................6-17
Adjusting the brake lever free play .....................6-17
Adjusting the brake pedal position .....................6-19
Adjusting the rear brake light switch ..................6-19
Checking the front and rear brake pads .............6-20
Checking the brake fluid level ............................6-21
Changing the brake fluid ................................... 6-22
Checking and lubricating the cables ................. 6-22
Checking and lubricating the throttle grip
and cable ........................................................ 6-22
Checking and lubricating the brake and
shift pedals ...................................................... 6-23
Checking and lubricating the brake and
clutch levers .................................................... 6-23
Checking and lubricating the sidestand ............ 6-24
Checking the front fork ...................................... 6-24
Checking the steering ....................................... 6-25
Checking the wheel bearings ............................ 6-25
Battery ............................................................... 6-26
Replacing the fuses .......................................... 6-27
Replacing the headlight bulb ............................. 6-29
Replacing a turn signal light bulb or
the tail/brake light bulb .................................... 6-30
Troubleshooting ................................................. 6-31
Troubleshooting chart ........................................ 6-32
E_5KS.book Page 1 Monday, August 21, 2000 10:48 AM