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Yamaha YT175J - User Manual

Yamaha YT175J
103 pages
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Genuine YAMAHA Parts And Accessories
LIT-11616-03-20
YT175J
LIT-11616-03-20
Service Manual
YAMAHA MOTOR CORPORATION, U.S.A.
PRINTED IN U.S.A.
Service Manual
YT175J
5V7-28197-10
11616-03-20_00_D 01/30/2002 3:59 PM Page 1
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Summary

General Information and Tools

Machine Identification

Details on identifying frame and engine serial numbers for the vehicle.

Special Tools for Service

Lists and describes specialized tools required for tune-up and maintenance procedures.

Periodic Inspections and Adjustments

Introduction to Periodic Maintenance

Explains the purpose and importance of regular checks and adjustments for vehicle longevity.

Maintenance Intervals and Lubrication Schedule

Details recommended service intervals and lubrication schedules for various vehicle components.

Engine Maintenance Procedures

Covers inspections and adjustments for spark plug, fuel system, idle speed, and engine oils.

Chassis Maintenance Procedures

Details checks for air cleaner, brakes, drive chain, steering, wheels, fuel cock, and tires.

Electrical System Checks

Covers headlight bulb replacement and headlight beam adjustment procedures.

Engine Overhaul Procedures

Engine Removal from Vehicle

Step-by-step guide for safely removing the engine from the vehicle frame.

Engine Disassembly Steps

Detailed instructions for dismantling engine components like the cylinder and crankshaft.

Engine Component Inspection and Repair

Procedures for inspecting and repairing engine parts such as cylinder head and piston.

Engine Assembly and Adjustment Guide

Guidance on reassembling engine components and making necessary adjustments.

Engine Mounting and Installation

Steps for correctly installing the engine back into the vehicle frame.

Carburetion System Service

Carburetor Specifications and Adjustment

Details carburetor specifications, inspection, and adjustment procedures for optimal performance.

Reed Valve Inspection and Testing

Covers inspection and testing of the reed valve for proper sealing and condition.

Fuel Pump Operation Check

Instructions for checking the fuel pump for leaks and proper operation.

Chassis Systems Maintenance

Front Wheel Service and Replacement

Procedures for front wheel removal, inspection, bearing replacement, and installation.

Rear Wheel Service and Replacement

Covers rear wheel removal, inspection, bearing replacement, and installation procedures.

Brake System Inspection and Repair

Details brake pad replacement, inspection, and assembly for front and rear brakes.

Front Fork Disassembly and Assembly

Instructions for front fork removal, disassembly, assembly, and installation.

Steering Head Adjustment and Service

Procedures for steering head adjustment, removal, inspection, and assembly.

Drive Chain and Sprocket Maintenance

Covers drive chain and sprocket adjustment, inspection, removal, and assembly.

Cable Routing and Maintenance

Guidance on maintaining and routing control cables for optimal function and preventing wear.

Electrical System Diagnostics

Ignition System Testing

Procedures for checking magneto charge coil, pick up coil, and ignition timing.

Lighting and Signal System Checks

Covers lighting tests, electrical checks, and coil resistance tests.

Appendices and Specifications

General Vehicle Specifications

Provides overall vehicle specifications including dimensions, engine, and capacities.

General Torque Specifications Chart

Lists torque specifications for various fasteners and components for accurate assembly.

Units Definitions and Conversions

Explains units of measurement and provides common conversion factors.

Exploded Diagrams of Major Assemblies

Visual breakdowns of major assemblies like cylinder, crankshaft, and transmission for reference.

Summary

General Information and Tools

Machine Identification

Details on identifying frame and engine serial numbers for the vehicle.

Special Tools for Service

Lists and describes specialized tools required for tune-up and maintenance procedures.

Periodic Inspections and Adjustments

Introduction to Periodic Maintenance

Explains the purpose and importance of regular checks and adjustments for vehicle longevity.

Maintenance Intervals and Lubrication Schedule

Details recommended service intervals and lubrication schedules for various vehicle components.

Engine Maintenance Procedures

Covers inspections and adjustments for spark plug, fuel system, idle speed, and engine oils.

Chassis Maintenance Procedures

Details checks for air cleaner, brakes, drive chain, steering, wheels, fuel cock, and tires.

Electrical System Checks

Covers headlight bulb replacement and headlight beam adjustment procedures.

Engine Overhaul Procedures

Engine Removal from Vehicle

Step-by-step guide for safely removing the engine from the vehicle frame.

Engine Disassembly Steps

Detailed instructions for dismantling engine components like the cylinder and crankshaft.

Engine Component Inspection and Repair

Procedures for inspecting and repairing engine parts such as cylinder head and piston.

Engine Assembly and Adjustment Guide

Guidance on reassembling engine components and making necessary adjustments.

Engine Mounting and Installation

Steps for correctly installing the engine back into the vehicle frame.

Carburetion System Service

Carburetor Specifications and Adjustment

Details carburetor specifications, inspection, and adjustment procedures for optimal performance.

Reed Valve Inspection and Testing

Covers inspection and testing of the reed valve for proper sealing and condition.

Fuel Pump Operation Check

Instructions for checking the fuel pump for leaks and proper operation.

Chassis Systems Maintenance

Front Wheel Service and Replacement

Procedures for front wheel removal, inspection, bearing replacement, and installation.

Rear Wheel Service and Replacement

Covers rear wheel removal, inspection, bearing replacement, and installation procedures.

Brake System Inspection and Repair

Details brake pad replacement, inspection, and assembly for front and rear brakes.

Front Fork Disassembly and Assembly

Instructions for front fork removal, disassembly, assembly, and installation.

Steering Head Adjustment and Service

Procedures for steering head adjustment, removal, inspection, and assembly.

Drive Chain and Sprocket Maintenance

Covers drive chain and sprocket adjustment, inspection, removal, and assembly.

Cable Routing and Maintenance

Guidance on maintaining and routing control cables for optimal function and preventing wear.

Electrical System Diagnostics

Ignition System Testing

Procedures for checking magneto charge coil, pick up coil, and ignition timing.

Lighting and Signal System Checks

Covers lighting tests, electrical checks, and coil resistance tests.

Appendices and Specifications

General Vehicle Specifications

Provides overall vehicle specifications including dimensions, engine, and capacities.

General Torque Specifications Chart

Lists torque specifications for various fasteners and components for accurate assembly.

Units Definitions and Conversions

Explains units of measurement and provides common conversion factors.

Exploded Diagrams of Major Assemblies

Visual breakdowns of major assemblies like cylinder, crankshaft, and transmission for reference.

Yamaha YT175J Specifications

General IconGeneral
BrandYamaha
ModelYT175J
CategoryOffroad Vehicle
LanguageEnglish

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