Yamaha YZ250F 2016 Service Manual

TRANSMISSION
5-71
EAS1SM9290
CHECKING THE SHIFT DRUM ASSEMBLY
1. Check:
• Shift drum groove
Damage/scratches/wear  Replace the
shift drum assembly.
• Shift drum segment “1”
Damage/wear  Replace the shift drum as-
sembly.
EAS1SM9291
CHECKING THE TRANSMISSION
1. Measure:
• Main axle runout
(with a centering device and dial gauge “1”)
Out of specification  Replace the main ax-
le.
2. Measure:
• Drive axle runout
(with a centering device and dial gauge “1”)
Out of specification  Replace the drive ax-
le.
3. Check:
• Transmission gears
Blue discoloration/pitting/wear  Replace
the defective gear (s).
• Transmission gear dogs
Cracks/damage/rounded edges  Replace
the defective gear (s).
4. Check:
• Transmission gear movement
Rough movement  Replace the defective
gear (s).
EAS1SM9292
INSTALLING THE TRANSMISSION
1. Install:
• 5th pinion gear (24T) “1”
• 3rd pinion gear (18T) “2”
• Collar “3”
• 4th pinion gear (18T) “4”
• 2nd pinion gear (16T) “5”
(to the main axle “6”)
TIP
Before installation, apply molybdenum disulfide
oil to the inner and end surface of the idler gear
and to the inner surface of the sliding gear, then
install.
Main axle runout limit
0.08 mm (0.0032 in)
Drive axle runout limit
0.08 mm (0.0032 in)
3
4
2
1
6
5
M

Yamaha YZ250F 2016 Specifications

General

Displacement	250cc
Bore x Stroke	77.0mm x 53.6mm
Compression Ratio	13.5:1
Ignition	TCI
Transmission	5-speed
Final Drive	Chain
Suspension Rear	KYB® single shock; fully adjustable, 12.4-in travel
Brakes Front	Hydraulic single disc brake, 250mm
Brakes Rear	Hydraulic single disc brake, 245mm
Tires Front	80/100-21
Tires Rear	100/90-19
Length	85.6 in
Width	32.5 in
Seat Height	38.0 in
Rake (Caster Angle)	27.3°
Ground Clearance	12.8 in
Fuel Capacity	2.0 gal
Engine Type	Liquid-cooled, DOHC, 4-stroke, 4-valve
Fuel Delivery	Yamaha Fuel Injection (YFI), Keihin® 44mm
Suspension Front	KYB® Speed-Sensitive System, inverted fork; fully adjustable, 12.2-in travel