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Yamaha Z200N User Manual

Yamaha Z200N
392 pages
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68F-28197-Z9-A1
WORLDWIDE
Z200N
LZ200N
Z200Y
LZ200Y
USA, CANADA
SERVICE MANUAL
290369

Table of Contents

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Yamaha Z200N Specifications

General IconGeneral
Engine Type2-Stroke
Horsepower200 hp
Max Power Output147.1 kW
Full Throttle RPM Range5000-6000 RPM
Starting SystemElectric
Gear ShiftForward, Neutral, Reverse
Displacement2596 cc
Shaft LengthL, X
Gear Ratio1.86 (26/14)

Summary

IMPORTANT INFORMATION

WARNING

Indicates instructions that could result in severe injury or death if not followed.

CAUTION

Highlights special precautions to avoid damage to the outboard motor.

CHAPTER 1 GENERAL INFORMATION

SAFETY WHILE WORKING

Outlines safety procedures recommended by Yamaha for dealers and mechanics.

CHAPTER 3 PERIODIC INSPECTIONS AND ADJUSTMENTS

FUEL SYSTEM

Covers checking fuel lines, fuel filter, fuel pressure, and mechanical fuel pump oil.

CONTROL SYSTEM

Details synchronizing throttle valves, adjusting sensors, and checking drive belts.

CHAPTER 4 FUEL SYSTEM

MEDIUM-PRESSURE FUEL LINE

Details removing, installing, reducing pressure, and disconnecting fuel lines.

VAPOR SEPARATOR

Covers removing, installing, disassembling, and assembling the vapor separator and its components.

HIGH-PRESSURE FUEL LINE ASSEMBLY

Covers removing, installing, and disassembling the high-pressure fuel line assembly.

MECHANICAL FUEL PUMP

Details disassembling and assembling the mechanical fuel pump body and assembly.

LOW-PRESSURE FUEL LINE

Covers removing, installing, disassembling, and checking the low-pressure fuel line and check valve.

OIL INJECTION SYSTEM

Details removing, installing, disassembling, assembling, and checking the oil injection system.

CHAPTER 5 POWER UNIT

POWER UNIT

Covers disconnecting/connecting leads and hoses, and removing/installing the power unit itself.

CRANKCASE

Covers removing, installing, and assembling the crankcase and oil seal housing.

CYLINDER BODY ASSEMBLY

Details disassembling and assembling the cylinder body, pistons, connecting rods, and crankshaft.

CHAPTER 6 LOWER UNIT

LOWER UNIT (REGULAR ROTATION MODELS)

Covers removing, installing, checking, and installing the lower unit and propeller.

PROPELLER SHAFT HOUSING ASSEMBLY (REGULAR ROTATION MODELS)

Details removing, installing, disassembling, and checking the propeller shaft housing and assembly.

DRIVE SHAFT (REGULAR ROTATION MODELS)

Covers removing, installing, disassembling, and checking the drive shaft, pinion, and gears.

LOWER UNIT (COUNTER ROTATION MODELS)

Covers removing, installing, checking, and installing the lower unit and propeller.

PROPELLER SHAFT HOUSING ASSEMBLY (COUNTER ROTATION MODELS)

Details removing, installing, disassembling, and checking the propeller shaft housing and assembly.

DRIVE SHAFT (COUNTER ROTATION MODELS)

Covers removing, installing, disassembling, and checking the drive shaft, pinion, and gears.

CHAPTER 7 BRACKET UNIT

POWER TRIM AND TILT UNIT

Covers removing, installing, and bleeding the power trim and tilt unit.

RESERVOIR AND POWER TRIM AND TILT MOTOR

Details removing, installing, checking, and installing the reservoir and power trim and tilt motor.

TILT RAM ASSEMBLY AND GEAR PUMP UNIT

Covers removing, installing, disassembling, assembling, checking, and installing the tilt ram assembly and gear pump unit.

CHAPTER 8 ELECTRICAL SYSTEMS

STARTER MOTOR

Covers disassembling, assembling, and checking starter motor components like pinion, armature, and brushes.

POWER TRIM AND TILT SYSTEM

Covers checks for battery, fuses, relay, trailer switch, and trim sensor.

CHAPTER 9 TROUBLE ANALYSIS

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