EasyManua.ls Logo

Yanmar BY series Service Manual

Yanmar BY series
275 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
BY series
4BY
6BY
SERVICE MANUAL

Table of Contents

Other manuals for Yanmar BY series

Questions and Answers:

Yanmar BY series Specifications

General IconGeneral
BrandYanmar
ModelBY series
CategoryEngine
LanguageEnglish

Summary

Section 2 SAFETY

SAFETY

Information on potential hazards associated with Yanmar marine engines.

Safety Precautions

Guidelines and warnings for safe operation and maintenance of the engine.

Section 4 PERIODIC MAINTENANCE

Periodic Maintenance

Procedures for proper care and maintenance of the engine.

Inspection and Maintenance

Procedures not covered in EPA-related parts inspection section.

Periodic Maintenance Schedule

Summary of maintenance items by interval.

Periodic Maintenance Procedures

Detailed steps for maintenance tasks at specific intervals.

Section 5 ENGINE

ENGINE

Disassembly, inspection, and reassembly of engine components.

Cylinder Head

Procedures for servicing the cylinder head and its components.

Pistons and Cylinders

Procedures for removing, inspecting, and assembling pistons and cylinders.

Flywheel and Flywheel Housing

Procedures for removing and installing the flywheel and housing.

Camshaft and Timing Gear Train

Procedures for servicing the camshaft and timing components.

Cylinder Block and Crankshaft

Procedures for servicing the cylinder block and crankshaft.

Intake Manifold

Procedures for removing and installing the intake manifold.

Exhaust Manifold

Procedures for removing and installing the exhaust manifold.

Section 6 FUEL SYSTEM

FUEL SYSTEM

Procedures for servicing fuel system components.

Measuring Fuel Feed Pump Pressure

Procedure to measure the low-pressure fuel pump output.

Section 7 COOLING SYSTEM

COOLING SYSTEM

Procedures for servicing the marine engine cooling systems.

Section 8 LUBRICATION

LUBRICATION

Procedures for servicing the engine lubrication systems.

Section 9 TURBOCHARGER

TURBOCHARGER

Procedures for servicing turbochargers used on 4BY and 6BY engines.

Tests and Adjustments

Procedures for testing and adjusting turbocharger parameters.

Section 10 STARTER MOTOR

STARTER MOTOR

Servicing procedures for the starter motor on 4BY and 6BY engines.

Starter Motor Troubleshooting

Diagnostic chart to identify and resolve starter motor problems.

Section 11 ALTERNATOR

ALTERNATOR

Servicing procedures for the charging system.

Repair

Procedures for repairing alternator system components.

Section 12 ELECTRICAL AND ECU

ELECTRICAL AND ECU

Procedures for testing and replacing electrical system and ECU components.

Before You Begin Servicing

Safety warnings before working on the electrical system.

REPAIR

Procedures for replacing electrical and ECU components.

Section 13 TROUBLESHOOTING

TROUBLESHOOTING

Information and charts to diagnose engine, starter, or alternator problems.

Introduction

Overview of the troubleshooting section.

Engine Faults and Torque Limitations

Information on engine faults and torque reduction strategies.

Troubleshooting Chart

Diagnostic charts for common engine problems.

Starting Trouble

Troubleshooting steps for engine starting issues.

Exhaust Color

Diagnosis of engine problems based on exhaust smoke color.

Vibration - Drive Disengaged

Troubleshooting for vibration when the drive is disengaged.

Vibration - Drive Engaged

Troubleshooting for vibration when the drive is engaged.

Engine Knocks

Diagnosis and causes of engine knocking.

Low Power Output

Troubleshooting steps for reduced engine power.

Engine Overheat

Diagnosis and solutions for engine overheating.

Engine Runs Cold

Troubleshooting steps for an engine running too cold.

Coolant Loss

Diagnosis and causes of coolant loss.

Helm Panel Display

Troubleshooting for issues related to the helm panel display.

Trouble Codes

List and explanation of diagnostic trouble codes (P-codes).

Diagnostic Trouble Codes

Detailed information on trouble codes and their causes.

After Troubleshooting or Repair

Steps to take after completing troubleshooting or repairs.

Related product manuals