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Yanmar 4TNV98 Service Manual

Yanmar 4TNV98
394 pages
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0BTNV-G00101
PRINTED IN JAPAN
SERVICE MANUAL
SERVICE MANUAL
3TNV82A
3TNV82A-B
3TNV84
3TNV84T
3TNV84T-B
3TNV88
3TNV88-B
3TNV88-U
4TNV84
4TNV84T
4TNV84T-Z
4TNV88
4TNV88-B
4TNV88-U
4TNV94L
4TNV98
4TNV98-Z
4TNV98-E
4TNV98T
4TNV98T-Z
4TNV106
4TNV106T

Table of Contents

Other manuals for Yanmar 4TNV98

Questions and Answers:

Yanmar 4TNV98 Specifications

General IconGeneral
Engine Model4TNV98
Displacement3.319 L
Bore x Stroke98 mm x 110 mm
Number of Cylinders4
Fuel SystemDirect injection
Cooling SystemWater-cooled
Starting SystemElectric starter
Engine TypeVertical, water-cooled, 4-cycle diesel
AspirationNaturally aspirated
Emission RegulationEPA Tier 4
Rated Speed2500 rpm
Lubrication SystemForced lubrication

Summary

Yanmar Warranties

Yanmar Limited Warranty

Details the warranty coverage, duration, owner's responsibilities, and limitations for Yanmar TNV Series engines.

Emission System Warranty

Outlines Yanmar's limited emission control system warranty for USA, including rights, obligations, coverage, and exclusions.

Safety

Safety Statements

Explains the meaning of DANGER, WARNING, and CAUTION statements and the associated safety alert symbol.

Safety Precautions

Provides critical safety warnings and precautions related to hazards like scald, explosion, fire, crush, and entanglement.

General Service Information

Component Identification

Illustrates and lists the major engine components and their locations for various TNV series models.

Emission Control Regulations

Details EPA/ARB regulations and emission control labels, explaining compliance standards for Yanmar TNV engines.

Engine Coolant

Provides specifications for engine coolant, including types, additional requirements, and handling precautions.

Specifications

Outlines engine speed specifications and provides a model number description.

Periodic Maintenance

Before You Begin Servicing

Lists essential safety warnings and precautions to follow before starting any maintenance procedures.

Periodic Maintenance Schedule

Provides a comprehensive schedule of maintenance items based on operating hours and system type.

Periodic Maintenance Procedures

Details specific maintenance tasks to be performed at various intervals, including initial 50 hours, every 50, 250, 500, 1000, 1500, and 2000 hours.

Engine

Before You Begin Servicing

Highlights critical safety warnings related to entanglement, fumes, burns, flying objects, and securing the engine.

Cylinder Head Specifications

Provides detailed specifications for cylinder head components, including valve clearance, valve recession, and seat angles.

Crankshaft and Camshaft Components

Lists specifications and disassembly/inspection procedures for crankshaft and camshaft components.

Measuring Instruments

Details various measuring instruments and their applications for engine service, such as dial indicators and micrometers.

Fuel System

Before You Begin Servicing

Lists critical safety warnings for servicing the fuel system, including entanglement, fumes, sudden movement, and ECU misuse.

Fuel Injection Pump

Introduces the MP fuel injection pump, its importance, types, and service precautions, especially regarding tamper-proof adjustments.

Fuel System Specifications

Provides a special torque chart and test/adjustment specifications for fuel injectors and the fuel system.

Fuel System Components

Illustrates and lists the components of the fuel system for both 2-valve and 4-valve cylinder heads.

Cooling System

Before You Begin Servicing

Lists critical safety warnings for cooling system servicing, including scald, burn, entanglement, fume hazards, and pinch points.

Cooling System Diagram

Provides a diagram illustrating the flow of coolant through the engine and its major cooling system components.

Engine Coolant Pump Components

Details the components of the engine coolant pump assembly, including the thermostat, fan, and pulley.

Engine Coolant System Check

Outlines the procedure for checking the engine coolant system for leaks and pressure.

Lubrication System

Before You Begin Servicing

Lists critical safety warnings for lubrication system servicing, covering entanglement, burn, fume hazards, and flying objects.

Oil Pump Service Information

Provides engine oil pressure specifications and service information for trochoid oil pumps across various TNV models.

Trochoid Oil Pump

Details components, disassembly, cleaning, inspection, and reassembly procedures for trochoid oil pumps.

Turbocharger

Before You Begin Servicing

Lists critical safety warnings for turbocharger servicing, including entanglement, fumes, burns, and waste gate actuator pressure limits.

Troubleshooting

Addresses common turbocharger problems such as excessive exhaust smoke, oil decrease, output issues, and abnormal sounds.

Turbocharger Components

Illustrates and lists the various components of the turbocharger assembly for informational purposes.

Washing Procedure

Provides a step-by-step guide for cleaning the turbocharger compressor impeller using blower wash fluid or water.

Starter Motor

Before You Begin Servicing

Lists critical safety warnings for starter motor servicing, covering entanglement, shock, fume, burn hazards, and flying objects.

Starter Motor Information

Details standard and optional starter motor specifications, including part numbers, voltage, current, torque, and rpm.

Starter Motor Troubleshooting

Provides a diagnostic flowchart for troubleshooting common starter motor issues like engine not starting or slow revolution.

Starter Motor Components

Illustrates and lists the various components of the starter motor assembly, including pinion shaft, brushes, and magnetic switch.

Alternator

Before You Begin Servicing

Lists critical safety warnings for alternator servicing, covering entanglement, shock, burn hazards, pinch points, and proper handling.

Alternator Specifications

Provides detailed specifications for Yanmar alternators and dynamos, including output, weight, voltage, and speed ranges.

Alternator Troubleshooting

Offers a troubleshooting guide for common alternator issues like battery indicator status, voltage readings, and regulator problems.

Alternator Components

Illustrates and lists the various components of the alternator assembly.

Electronic Control System

Engines available with the electronic control system

Lists engine models (4TNV84T-Z, etc.) that are equipped with the electronic control system and EGR.

Before You Begin Servicing

Provides critical warnings regarding the misuse of E-ECU, fuel injection pump replacement, and engine speed control.

Electronic Control System Features

Explains the features of the electronic control system, including engine speed control, starting aid, and failure detection.

Electronic Control Harness Connections

Presents a wiring diagram showing the connections for the electronic control system harness.

Electric Wiring

Electric Wiring Precautions

Lists crucial safety precautions for electrical wiring to prevent component failure and warranty loss.

Electrical Wire Resistance

Provides a table detailing the resistance values for different AWG wire sizes.

Battery Cable Resistance

Lists maximum total battery cable length and allowable resistance values for different starter motor outputs.

Electrical Wire Sizes - Voltage Drop

Offers a chart to determine appropriate wire sizes based on total current, length, and voltage drop.

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