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Yanmar 4TNV98T Service Manual

Yanmar 4TNV98T
394 pages
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0BTNV-G00101
PRINTED IN JAPAN
SERVICE MANUAL
SERVICE MANUAL
3TNV82A
3TNV82A-B
3TNV84
3TNV84T
3TNV84T-B
3TNV88
3TNV88-B
3TNV88-U
4TNV84
4TNV84T
4TNV84T-Z
4TNV88
4TNV88-B
4TNV88-U
4TNV94L
4TNV98
4TNV98-Z
4TNV98-E
4TNV98T
4TNV98T-Z
4TNV106
4TNV106T

Table of Contents

Other manuals for Yanmar 4TNV98T

Questions and Answers:

Yanmar 4TNV98T Specifications

General IconGeneral
Engine Model4TNV98T
Displacement3.319 L
Bore x Stroke98 mm x 110 mm
AspirationTurbocharged
Fuel SystemDirect injection
Cooling SystemWater-cooled
Engine Type4-cycle water-cooled diesel engine
Max. Torque280 Nm (206.5 lb-ft) at 1600 rpm
Starting SystemElectric starter
Lubrication SystemForced lubrication

Summary

Section 1 INTRODUCTION

Before You Begin Servicing

Essential safety and preparation guidelines before starting any service on the engine.

Section 2 YANMAR WARRANTIES

Yanmar Limited Warranty

Details coverage, limitations, and owner obligations for Yanmar engines.

Emission System Warranty

Specific warranty coverage for engine emission control system components in the USA.

Section 3 SAFETY

Safety Statements

Explanation of hazard symbols (Danger, Warning, Caution) and their implications for safety.

Safety Precautions

Critical safety instructions to prevent injury or damage during operation and maintenance.

Section 4 GENERAL SERVICE INFORMATION

Component Identification

Illustrations and lists identifying major engine components and their locations.

Engine Oil

Specifications, checking, adding, and capacity details for engine oil.

Engine Coolant

Specifications, handling precautions, and filling procedures for engine coolant.

Specifications

Technical data including model number description, engine speed, and general specifications.

Section 5 PERIODIC MAINTENANCE

Before You Begin Servicing

Essential safety and preparation guidelines before starting any maintenance.

Periodic Maintenance Procedures

Detailed steps for performing maintenance tasks based on operating hours.

After Initial 50 Hours of Operation

Specific maintenance tasks to be performed after the first 50 hours of engine operation.

Every 50 Hours of Operation

Maintenance tasks to be performed every 50 hours of engine operation.

Section 6 ENGINE

Before You Begin Servicing

Essential safety and preparation guidelines before servicing engine components.

Cylinder Head Specifications

Detailed technical specifications for cylinder head components and measurements.

Camshaft and Timing Gear Train Specifications

Specifications for camshaft and timing gear train components, including end play and lobe height.

Crankshaft and Piston Specifications

Technical specifications for crankshaft, pistons, rings, and connecting rod components.

Reassembly of Cylinder Head

Steps for reassembling the cylinder head after inspection or repair.

Measuring and Adjusting Valve Clearance

Procedure for measuring and adjusting valve clearance on 2-valve and 4-valve cylinder heads.

Section 7 FUEL SYSTEM

Before You Begin Servicing

Safety warnings and precautions for servicing the fuel system components.

Introduction

Overview of the fuel system, including MP fuel injection pumps and electronic governors.

Fuel Injection Pump

Information on the MP fuel injection pump, its components, and servicing.

Checking and Adjusting Fuel Injection Timing

Method for checking and adjusting the engine's fuel injection timing.

Fuel Injectors

Procedures for removing, testing, disassembling, and installing fuel injectors.

Testing of Fuel Injectors

Procedures for testing fuel injector spray pattern and pressure.

Section 8 COOLING SYSTEM

Before You Begin Servicing

Safety warnings and precautions before servicing the cooling system.

Introduction

Overview of the cooling system and coolant pump.

Engine Coolant Pump Components

Identification of components related to the engine coolant pump assembly.

Engine Coolant System Check

Procedure for checking the engine coolant system for leaks and pressure.

Removal of Engine Coolant Pump

Steps for safely removing the engine coolant pump from the engine.

Disassembly of Engine Coolant Pump

Step-by-step instructions for disassembling the engine coolant pump.

Section 9 LUBRICATION SYSTEM

Before You Begin Servicing

Safety warnings and precautions before servicing the lubrication system.

Introduction

Overview of the lubrication system and oil pump servicing.

Oil Pump Service Information

Specifications and data related to engine oil pressure for various models.

Checking Engine Oil Pressure

Procedure for checking engine oil pressure using a mechanical gauge.

Disassembly of Oil Pump

Step-by-step instructions for disassembling the trochoid oil pump.

Section 10 TURBOCHARGER

Before You Begin Servicing

Safety warnings and precautions before servicing the turbocharger.

Introduction

Overview of the turbocharger models and their specifications.

Troubleshooting

Common problems and corrective actions for turbocharger related issues.

Turbocharger Components

Illustration and list of individual turbocharger components.

Periodic Inspection

Scheduled inspections for the turbocharger, including visual checks and rotor play.

Removal of Turbocharger

Procedure for safely removing the turbocharger from the engine.

Section 11 STARTER MOTOR

Before You Begin Servicing

Safety warnings and precautions before servicing the starter motor.

Starter Motor Information

Technical specifications for standard and optional starter motors.

Starter Motor Troubleshooting

Diagnostic flowchart for troubleshooting starter motor issues.

Disassembly of Starter Motor

Step-by-step instructions for disassembling the starter motor.

Section 12 ALTERNATOR

Before You Begin Servicing

Safety warnings and precautions before servicing the alternator or dynamo.

Dynamo and Alternator Information

Information and specifications for standard and optional dynamos and alternators.

Alternator Troubleshooting

Diagnostic flowchart for troubleshooting common alternator problems.

Alternator Components

Illustration and list of individual alternator components.

Alternator Wiring Diagram

Diagram showing the electrical connections for the alternator system.

Removal of Alternator

Procedure for safely removing the alternator from the engine.

Section 13 ELECTRONIC CONTROL SYSTEM

Before You Begin Servicing

Safety warnings and precautions for servicing the electronic control system.

Electronic control harness connections

Diagram showing the electrical connections for the electronic control system harness.

Section 14 ELECTRIC WIRING

Electric Wiring Precautions

Critical safety guidelines and warnings for working with electrical wiring.

Electrical Wire Resistance

Table showing electrical wire resistance values based on AWG and metric sizes.

Battery Cable Resistance

Table showing maximum allowable battery cable length based on AWG and starter motor output.

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