EasyManua.ls Logo

Yanmar 4TNV106T Service Manual

Yanmar 4TNV106T
394 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
0BTNV-G00101
PRINTED IN JAPAN
SERVICE MANUAL
SERVICE MANUAL
3TNV82A
3TNV82A-B
3TNV84
3TNV84T
3TNV84T-B
3TNV88
3TNV88-B
3TNV88-U
4TNV84
4TNV84T
4TNV84T-Z
4TNV88
4TNV88-B
4TNV88-U
4TNV94L
4TNV98
4TNV98-Z
4TNV98-E
4TNV98T
4TNV98T-Z
4TNV106
4TNV106T

Table of Contents

Other manuals for Yanmar 4TNV106T

Questions and Answers:

Yanmar 4TNV106T Specifications

General IconGeneral
Engine Model4TNV106T
Number of Cylinders4
AspirationTurbocharged
Fuel SystemDirect Injection
Cooling SystemWater-cooled
Bore x Stroke106 mm
Starting SystemElectric starter
Lubrication SystemForced lubrication
Engine Type4-cycle, water-cooled, direct injection

Summary

Introduction

YANMAR WARRANTIES

Yanmar Limited Warranty

Covers warranty terms, coverage, limitations, and owner responsibilities for Yanmar engines.

Emission System Warranty

Specifies warranty terms for the emission control system, including USA regulations.

SAFETY

Safety Statements

Explains the meaning of danger, warning, and caution symbols and their significance.

Safety Precautions

Provides specific safety instructions and warnings related to engine operation and maintenance.

GENERAL SERVICE INFORMATION

Component Identification

Illustrates and lists the main engine components and their locations.

Function of Major Engine Components

Describes the function of key engine components like air cleaner, alternator, and fuel filter.

Diesel Fuel

Covers diesel fuel specifications, requirements, and bio-diesel considerations.

Engine Oil

Covers engine oil specifications, viscosity, checking, and adding procedures.

Engine Coolant

Covers engine coolant specifications, handling, and filling procedures.

Principal Engine Specifications

Details specific engine parameters like bore, stroke, output, weight, and dimensions for various models.

PERIODIC MAINTENANCE

Before You Begin Servicing

Provides essential safety warnings and precautions before performing any maintenance.

Periodic Maintenance Schedule

Summarizes maintenance items by periodic intervals, serving as a general guideline.

Periodic Maintenance Procedures

Provides detailed procedures for performing scheduled maintenance tasks.

ENGINE

Before You Begin Servicing

Provides critical safety warnings and precautions before starting any engine servicing.

CYLINDER HEAD SPECIFICATIONS

Details specifications for cylinder head components including valve clearance and recession.

Camshaft and Timing Gear Train Specifications

Details specifications for camshaft, including end play, bend, lobe height, and journal dimensions.

Crankshaft and Piston Specifications

Details specifications for crankshaft journals, thrust bearings, pistons, and piston pins.

Cylinder Block Specifications

Provides specifications for cylinder bore diameter, roundness, and taper.

Special Torque Chart

Lists specified torque values for various bolts and nuts.

Special Service Tools

Lists special tools required for engine servicing and their applicable models/sizes.

Measuring Instruments

Lists common measuring instruments and their applications in engine servicing.

2-Valve Cylinder Head

Details components and disassembly procedures for the 2-valve cylinder head.

4-Valve Cylinder Head

Details components and disassembly procedures for the 4-valve cylinder head.

Measuring and Adjusting Valve Clearance

Explains how to measure and adjust valve clearance for both 2-valve and 4-valve cylinder heads.

Crankshaft and Camshaft Components

Details components and disassembly/assembly procedures for the crankshaft and camshaft.

FUEL SYSTEM

Introduction

Introduces the fuel system section and describes the MP fuel injection pump.

Fuel Injection Pump

Covers procedures for removing, installing, and timing the MP fuel injection pump.

Checking and Adjusting Fuel Injection Timing

Explains how to determine, check, and adjust fuel injection timing.

Fuel Injectors

Covers removal, testing, disassembly, and installation of fuel injectors.

COOLING SYSTEM

Before You Begin Servicing

Provides critical safety warnings and precautions before servicing the cooling system.

COOLING SYSTEM DIAGRAM

Illustrates the flow of coolant through the engine's cooling system.

Engine Coolant Pump Components

Illustrates and lists the components of the engine coolant pump assembly.

Engine Coolant System Check

Explains how to check the engine coolant system for leaks using a tester.

Engine Coolant Pump

Covers procedures for removing, disassembling, cleaning, inspecting, reassembling, and installing the coolant pump.

LUBRICATION SYSTEM

Before You Begin Servicing

Provides critical safety warnings and precautions before servicing the lubrication system.

Engine Oil Pressure

Lists engine oil pressure specifications at rated RPM and low idle speed for various models.

Lubrication System Diagram

Illustrates the flow of oil through the engine's lubrication system.

Checking Engine Oil Pressure

Details the procedure for checking engine oil pressure using a mechanical gauge.

Trochoid Oil Pump

Covers components, disassembly, inspection, and reassembly of trochoid oil pumps.

TURBOCHARGER

Before You Begin Servicing

Provides critical safety warnings and precautions before servicing the turbocharger.

Troubleshooting

Covers common turbocharger problems and their corrective actions, including excessive exhaust smoke and oil consumption.

Turbocharger Components

Illustrates and lists the various components of the turbocharger assembly.

Turbocharger Component Functions

Explains the function and theory of operation for key turbocharger components.

Washing Procedure

Provides a procedure for cleaning the turbocharger compressor impeller using blower wash fluid or water.

Periodic Inspection

Outlines regularly scheduled inspections for the turbocharger, including visual checks and rotor play.

STARTER MOTOR

Before You Begin Servicing

Provides critical safety warnings and precautions before servicing the starter motor.

STARTER MOTOR INFORMATION

Lists specifications for standard and optional starter motors used on 3TNV82A to 4TNV88 engines.

Starter Motor Specifications

Details technical specifications for a representative starter motor, including output, voltage, and dimensions.

Starter Motor Troubleshooting

Provides a diagnostic flowchart for troubleshooting common starter motor problems.

Starter Motor Components

Illustrates and lists the various components of the starter motor assembly.

Starter Motor

Covers procedures for removing, disassembling, cleaning, and inspecting the starter motor.

Check Pinion Projection Length

Explains how to measure pinion projection length and adjust dust covers.

No-Load Test

Details how to perform a no-load test to evaluate starter motor characteristics.

ALTERNATOR

Before You Begin Servicing

Provides critical safety warnings and precautions before servicing the alternator.

DYNAMO AND ALTERNATOR INFORMATION

Lists standard and optional dynamo and alternator models with their specifications.

Alternator Specifications

Details specifications for the Yanmar 129423-77200 alternator.

Dynamo Specifications

Provides specifications for the Yanmar 119910-77200 dynamo.

Alternator Troubleshooting

Provides a diagnostic flowchart for troubleshooting common alternator problems.

Alternator Components

Illustrates and lists the various components of the alternator assembly.

Alternator Wiring Diagram

Presents the wiring diagram for the alternator and includes important cautions.

Alternator Standard Output

Shows a graph of the standard output current versus alternator RPM at different temperatures.

Alternator

Covers procedures for removing, disassembling, and reassembling the alternator.

Dynamo Component Location

Illustrates and lists the components of the dynamo assembly.

Dynamo Wiring Diagram

Presents the wiring diagram for the dynamo.

Operation of Dynamo

Explains the basic operation of the dynamo, including AC to DC conversion.

Dynamo Standard Output

Shows a graph of the standard output current versus alternator speed for the dynamo.

Testing of Dynamo

Covers tests for stator coil continuity, short-to-ground, and regulated output.

ELECTRONIC CONTROL SYSTEM

Engines available with the electronic control system

Lists engine models that are equipped with the electronic control system.

BEFORE YOU BEGIN SERVICING

Provides critical safety warnings and precautions related to the electronic control system.

Introduction

Introduces the electronic engine control system and its components.

ELECTRONIC CONTROL SYSTEM

Details features of the electronic control system, including speed control, starting aid, and failure detection.

Electronic control harness connections

Illustrates the connections for the electronic control system harness.

ELECTRIC WIRING

Electric Wiring Precautions

Provides essential safety precautions for electrical wiring to prevent component failure and warranty issues.

Electrical Wire Resistance

Details electrical wire resistance values per foot for different AWG sizes and metric equivalents.

Battery Cable Resistance

Lists maximum total battery cable length based on AWG and starter motor output for specific voltage.

Electrical Wire Sizes - Voltage Drop

Provides a chart to determine wire size based on current, length, and allowable voltage drop.

Conversion of AWG to European Standards

Offers a conversion table for AWG conductor sizes to metric standards.

Related product manuals