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Yanmar 4TNV94L Service Manual

Yanmar 4TNV94L
394 pages
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0BTNV-G00101
PRINTED IN JAPAN
SERVICE MANUAL
SERVICE MANUAL
3TNV82A
3TNV82A-B
3TNV84
3TNV84T
3TNV84T-B
3TNV88
3TNV88-B
3TNV88-U
4TNV84
4TNV84T
4TNV84T-Z
4TNV88
4TNV88-B
4TNV88-U
4TNV94L
4TNV98
4TNV98-Z
4TNV98-E
4TNV98T
4TNV98T-Z
4TNV106
4TNV106T

Table of Contents

Other manuals for Yanmar 4TNV94L

Questions and Answers:

Yanmar 4TNV94L Specifications

General IconGeneral
Engine Model4TNV94L
Number of Cylinders4
AspirationNatural
Fuel SystemDirect injection
Cooling SystemWater-cooled
Bore x Stroke94 mm x 110 mm
Lubrication SystemForced lubrication
Starting SystemElectric
RotationCounterclockwise
Engine Type4-cycle, water-cooled, direct injection diesel

Summary

Introduction

General Service Information

Covers component identification, specifications, torque values, abbreviations, and unit conversions.

Periodic Maintenance

Details procedures for engine care, maintenance schedules, and pre-servicing checks.

Engine

Covers engine specifications, disassembly, inspection, and reassembly of major components.

Fuel System

Explains fuel injection pump, injectors, timing, and system components.

Cooling System

Details procedures for servicing the engine coolant system and pump.

Lubrication System

Covers oil pump service information, lubrication system diagrams, and engine oil pressure checks.

Turbocharger

Provides information on turbocharger components, theory of operation, and troubleshooting.

Starter Motor

Details starter motor information, specifications, troubleshooting, components, and service procedures.

Alternator

Covers dynamo and alternator information, specifications, troubleshooting, components, and testing.

Electronic Control System

Explains electronic control systems for specific engine models and harness connections.

Electric Wiring

Covers precautions, wire resistance, battery cable resistance, and wire sizing.

Safety

Safety Statements

Defines danger, warning, and caution signals used throughout the manual.

Safety Precautions

Lists specific hazards and precautions for engine operation and maintenance.

Yanmar Warranties

Yanmar Limited Warranty

Details warranty coverage, owner responsibilities, and limitations.

Emission System Warranty

Covers warranty for emission control systems, including coverage and exclusions.

Fuel System

Before You Begin Servicing

Provides critical safety warnings and precautions for fuel system service.

Fuel Injection Pump

Details procedures for removal, installation, and timing of the MP fuel injection pump.

Fuel System Specifications

Lists special torque values for fuel system components.

Checking and Adjusting Fuel Injection Timing

Explains how to determine and adjust fuel injection timing specifications.

Fuel Injectors

Covers removal, testing, disassembly, and installation of fuel injectors.

Cooling System

Before You Begin Servicing

Provides safety warnings for cooling system service, including scald and burn hazards.

Engine Coolant Pump Components

Details the components of the engine coolant pump assembly.

Engine Coolant System Check

Explains how to check the engine coolant system for leaks and proper pressure.

Engine Coolant Pump

Covers removal, disassembly, cleaning, inspection, reassembly, and installation.

Lubrication System

Before You Begin Servicing

Highlights safety precautions for lubrication system service, including entanglement and fume hazards.

Oil Pump Service Information

Provides engine oil pressure specifications and oil pump service details.

Trochoid Oil Pump

Details oil pump components, disassembly, cleaning, inspection, and reassembly.

Turbocharger

Before You Begin Servicing

Lists safety warnings and precautions for turbocharger servicing.

Troubleshooting

Addresses common turbocharger issues like excessive exhaust smoke and poor response.

Turbocharger Components

Illustrates and lists the various components of the turbocharger assembly.

Periodic Inspection

Outlines scheduled inspection intervals and procedures for the turbocharger.

Starter Motor

Before You Begin Servicing

Covers safety warnings for starter motor servicing, including entanglement and shock hazards.

Starter Motor Information

Details standard and optional starter motor specifications for different engine models.

Starter Motor Troubleshooting

Provides a flowchart for diagnosing and resolving starter motor issues.

Starter Motor Components

Illustrates and lists the components of the starter motor assembly.

Alternator

Before You Begin Servicing

Highlights safety warnings and precautions for alternator servicing.

Alternator Specifications

Lists nominal output, weight, and operating parameters for alternators.

Alternator Troubleshooting

Provides a guide for diagnosing and resolving common alternator problems.

Alternator Components

Illustrates and lists the components of the alternator assembly.

Electronic Control System

Before You Begin Servicing

Covers warnings related to E-ECU misuse, engine speed control, and fuel injection pump replacement.

Electronic Control System

Describes the features and operation of the electronic engine control system.

Electronic control harness connections

Provides detailed wiring diagrams for the electronic control system harness.

Electric Wiring

Electric Wiring Precautions

Outlines essential safety precautions for electrical wiring systems.

Electrical Wire Resistance

Provides a table of metric wire sizes and their corresponding resistance values.

Battery Cable Resistance

Lists maximum total battery cable length based on AWG and starter motor output.

Electrical Wire Sizes - Voltage Drop

Presents a chart for selecting wire sizes based on current and voltage drop.

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