STARTER MOTOR
TNV DI Service Manual
11-17
Starter Motor
Reassembly of Starter Motor
1. Apply the appropriate starter bendix grease
(obtain locally) to the pinion shaft. Reassemble
the pinion shaft (Figure 11-27, (5)), pinion
clutch assembly (Figure 11-27, (1)), return
spring (Figure 11-27, (4)) and pinion stop
(Figure 11-27, (3)). Reinstall the retaining ring
(Figure 11-27, (2)) in the groove in the pinion
shaft. Slide the piston stop over the retaining
ring.
Figure 11-27
2. Reinstall the pinion clutch assembly into the
bearing retainer assembly.
3. Reinstall the bearing retainer assembly and
pinion assembly to the gear housing. Reinstall
and tighten the three M4 bolts.
4. Apply a small amount of high temperature
lithium grease (obtain locally) to the sliding
portions of the shift lever (Figure 11-28, (1)).
Reassemble the torsion spring
(Figure 11-28, (2)), shift lever and dust cover(s)
(Figure 11-28, (3)), plunger (Figure 11-28, 4)
and magnetic switch assembly
(Figure 11-28, (5)).
Figure 11-28
5. Reassemble the magnetic switch assembly to
the gear housing. Pry the pinion away from the
gear housing to allow installation of the
magnetic switch assembly (Figure 11-29).
Figure 11-29
6. Secure the magnetic switch assembly to the
gear housing using the two M6 bolts.
(1)
(5)
(4)
(2)
(3)
0000112A
0000131
TNV_DI_SM_A4.book 17 ページ ２００７年１２月６日 木曜日 午前９時２３分
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