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Yanmar L70AE Service Manual

Yanmar L70AE
130 pages
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Table of Contents

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Yanmar L70AE Specifications

General IconGeneral
ModelL70AE
ManufacturerYanmar
Number of Cylinders3
Fuel TypeDiesel
Cooling SystemWater-cooled
Starting SystemElectric start
Power Output18.4 HP (13.7 kW) at 2400 rpm
LubricationForced lubrication

Summary

Introduction

General Safety Precautions

Serial Number Location

Service Rules

Specifications

1.1 Specifications

Detailed technical specifications for various Yanmar engine models, including dimensions, performance, and fuel types.

1.2 Cross Sectional Views

Diagrams illustrating the internal structure and key components of the Yanmar engine.

Service Standards

Disassembly and Reassembly

3.1 Tools, Meters and Instruments

Lists and illustrates essential tools, meters, and instruments required for engine disassembly and reassembly.

3.2 Tightening Torques

Specifies torque values for critical fasteners during engine assembly and disassembly.

3.3 Maintenance Schedule

Outlines the periodic maintenance intervals and checks for the engine.

3.4 Disassembly Procedures

Step-by-step instructions for taking apart the engine components.

3.5 Reassembly Procedures

Detailed guidelines for correctly reassembling the engine after maintenance or repair.

Checking and Servicing

4.1 Cylinder Head

Procedures for inspecting and servicing the engine's cylinder head, including valves and seats.

4.2 Piston and Piston Pin

Guidance on checking and measuring pistons and piston pins for wear and proper fit.

4.3 Connecting Rod

Procedures for inspecting the connecting rod's parallelism, distortion, and bearing fit.

4.4 Camshaft and Tappet

Instructions for checking camshaft and tappet dimensions and clearances.

4.5 Lubricating Oil System

Details on inspecting and servicing the engine's lubricating oil system components.

4.6 Timing Gears

Procedures for checking and aligning timing gears, ensuring correct engine timing.

4.7 Crankcase Cover

Instructions for tightening the crankcase cover and related components.

4.8 Cylinder Sleeve and Cylinder Block

Procedures for checking cylinder sleeve and block dimensions and wear.

4.10 Fuel System

Information on inspecting and servicing the engine's fuel system, including the fuel pump and nozzle.

4.11 Speed Control Device

Guidance on inspecting and adjusting the engine's speed control (governor) mechanism.

4.12 Electrical System

Wiring diagrams and electrical system checks for charging generators and starter motors.

4.13 Adjustment

Procedures for adjusting critical engine parameters like fuel injection timing and valve clearances.

Troubleshooting

5.1 Troubleshooting

A comprehensive guide to diagnosing and resolving common engine problems and symptoms.

Test Run

6.1 Before Starting

Pre-start checks and procedures to ensure the engine is ready for operation.

6.2 Starting

Step-by-step instructions for starting the Yanmar diesel engine.

6.3 Operation

Procedures for operating the engine after starting, including warm-up.

6.4 Stopping

Correct procedures for safely stopping the engine.

Helical Inserting Part for Repair

1. Helical Inserting Part for Repair

Explanation of helical inserts used for thread repair and their application.

2. Size of Helical Inserting Part

Dimensions and specifications for helical inserting parts.

3. Procedure for Use

Detailed steps for installing helical inserts for thread repair.

Appendix 1 Difference Between Parts under Spec. S and D

Appendix 2 Details of Special Tools

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