Yanmar ViO 35-5 - Checking and Adjusting the Fan Belt Tension

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Safety Information4
Product Overview5
Intended Uses5
Break in Period5
Location of Machine Serial Number Plate8
Location of Engine Serial Number Plate8
Location of EPA Emission Control Plate8
Machine Serial Number Plate9
Hourmeter9
Contents10
Safety15
Basic Precautions16
Operating Precautions20
Precautions before Starting the Engine20
Fasten the Seatbelt21
Rops/Fops21
Precautions for Starting the Engine, Working and Parking22
Signal before Starting the Engine22
Precautions for Traveling23
Running the Machine on a Slope23
Working on a Slope26
Parking the Machine26
Precautions for Transportation27
Precautions for the Battery28
Precautions for Towing29
Precautions for Hooked Bucket30
General Precautions30
Special Hook30
Checking the Hook30
Precautions for Suspending a Load32
Precautions for Servicing33
Precautions before Servicing33
Precautions During Servicing35
Removed Attachments35
Working under the Machine35
Precautions for Fueling and Oiling36
Radiator Cooling Water Level36
Precautions for Handling Battery36
Handling High-Pressure Hoses37
Rotating Radiator Fan and Fan Belt38
Processing Wastes38
Safety Messages39
Location of Warning Labels39
Operation47
Identification of Important Parts48
Overview of the Machine48
Controls and Switches49
Description of Control Devices50
Monitor50
Fuel Gauge51
Water Temp Meter51
Engine Oil Pressure Headlamp51
Battery Charge Alarm Lamp51
Switch53
Starter Switch53
Light Switch54
Horn Switch54
Wiper and Windshield54
Heater Switch55
Travel Alarm Switch55
Room Lamp Switch55
Control Levers and Pedals56
Lock Levers56
Control Lever57
2 Way Valve57
Travel Levers and Pedals58
Accelerator Lever58
Blade Lever58
P.T.O. Switches59
Boom Swing Pedal59
Boom Swing Pedal Lock59
High-Speed Pedal59
Engine Hood60
Opening the Engine Hood60
Closing the Engine Hood Rear Cover60
Engine Hood Rear Cover61
Storage Space for the Operation & Maintenance Manual61
Opening the Engine Hood Rear Cover61
Windshield62
Opening the Upper Windshield63
Closing the Upper Windshield63
Operator's Seat64
Opening and Closing the Lower Windshield64
Seat Position Control Adjustment64
Ash Tray65
Headlight65
Weight Adjustment65
Air Outlet66
Right Window Glass66
Cabin Side Door67
Replenishment of Windshield Washer Fluid67
Opening and Closing the Cabin Side Door67
Door Lock67
Fuse68
Position of the Fuse Box68
Replacing the Fuses68
Power Outlet69
Operating Instructions70
Checking before Starting the Engine70
Walking Check Around the Machine70
Checking before Start-Up72
Checking and Replenishing the Cooling Water72
Checking and Replenishing the Engine Oil73
Checking the Fuel Level in the Fuel Tank and Refueling74
Checking and Replenishing the Hydraulic Oil Tank75
Checking the Fan Belt Tension76
Checking and Replenishing the Battery Electrolyte76
Greasing77
Checking the Electrical Equipment78
Starting up the Engine80
Normal Start-Up80
Starting the Engine in Cold Weather81
Operating and Checking Instructions after Starting the Engine83
Traveling Forward85
Steering89
Steering the Machine When It Is Not Traveling89
Stopping the Machine91
Swinging the Upperstructure92
Operating the Implements93
Precautions for Operating the Implement94
Precautions for Working97
Allowable Water Depth97
Precautions for Going up and down a Slope98
Braking When Going down a Slope99
When the Tracks Are Slipping99
When the Engine Stops99
Precautions for Traveling on a Slope99
Escaping from the Mud100
Operations Using the Bucket101
Backhoe Operation101
Ditching101
Loading101
Handling Quick Coupler102
Features of Quick Coupler102
Description of Switches102
Structure of Quick Coupler103
Attachment Types104
Allowable Size of Bucket104
Phenomena that Are Not Breakdowns105
Posture for Storing the Machine Without Attachment105
Dismounting Attachment106
Mounting Attachment108
Maintenance110
Parking the Machine111
Inspection Requirements after Completing Operation112
Stopping the Engine113
Inspection Requirements after Stopping the Engine114
Locking114
Handling the Rubber Track115
Using the Rubber Track Properly115
Comparison Table of Rubber and Steel Tracks115
Precautions for Using the Rubber Track116
Handling Hydraulic P.t.o.120
Stop Valve120
Foot Switch120
Lever Switch120
Hydraulic Circuit121
Oil Flow System121
Operating Attachment122
Long-Term Storage123
Specification123
Replacing the Bucket Without the Quick Coupler124
Transportation126
Loading and Unloading the Machine126
Precautions for Loading the Machine128
Precautions for Transporting the Machine129
Suspending the Machine130
Care and Service in Cold Weather132
Preparing for Cold Weather132
Fuel and Lube Oil132
Cooling Water132
Battery133
Preparing Heater133
Precautions after a Day's Work134
After Cold Weather Ends134
Before Storing135
Storing136
Using the Machine Again136
Troubleshooting137
Towing138
If the Battery Is Overdischarged139
Starting the Engine Using Booster Cables140
Charging with the Battery Mounted on the Machine141
Connecting the Booster Battery Cables142
Disconnecting the Booster Battery Cables143
Engine and Electrical Equipment144
Machine Performance145
Basic Servicing Practices151
Oils152
Fuel153
Grease154
Storing the Oil and Fuel154
Filter154
Electrical Equipment155
Hydraulic System156
Consumables157
Fuel and Oil158
Required Tools159
Torque Table160
Replacing Essential Parts Periodically161
List of Safety Parts162
Maintenance Table163
Table of Service Time Intervals163
Service Intervals When Using the Hydraulic Breaker167
Procedures for Maintenance168
First Services168
Nonperiodic Services169
Checking the Rubber Track169
Height of Lugs169
Rubber Track Steel Cord Breakage169
Crack in the Rubber Track170
Checking and Adjusting the Rubber Track Tension171
Adjusting the Rubber Track Tension172
Loosening the Tension173
Replacing the Rubber Track174
Removing the Rubber Track175
Installing the Rubber Track176
Checking and Adjusting the Steel Track Tension177
Checking the Steel Track177
Adjusting the Steel Track Tension178
Replacing the Bucket Teeth180
Replacing the Point Type Teeth180
Replacing the Side Cutter181
Cleaning the Inside of the Cooling System182
Table of Mixing Ratio of Anti-Freeze to Water183
How to Clean the Inside of the Cooling Water System184
Checking and Adjusting the Fan Belt Tension190
Maintenance Every 50 Service Hours194
Greasing the Swing Gear and the Swing Bearing194
Draining the Water and Deposits in the Fuel Tank194
Maintenance Every 100 Service Hours195
Cleaning the Water Separator Element195
Maintenance Every 250 Service Hours196
Checking and Cleaning the Air Cleaner196
Checking and Cleaning the Radiator and Oil Cooler Fin198
Adjusting the Governor Lever and Accelerator Deviec199
Maintenance Every 500 Service Hours201
Replaicing the Fuel Filter201
Replacing the Engine Oil and the Engine Oil Filter Element203
Replacing the Air Cleaner Element205
Replacing the Hydraulic Oil Return Filter Element206
Maintenance Every 1000 Service Hours207
Replacing the Lube Oil for the Travel Reduction Gearbox207
Replacing the Hydraulic Oil and Cleaning the Suction Filter Element208
Maintenance Every 2000 Service Hours210
Specifications and Dimensional Diagrams211
Model View and Working Range214
Optoinal Parts and Attachments217
Safety Precautions218
Precautions for Mounting an Attachment219
Handling the Hooked Bucket220
Checking the Hooked Bucket for Damage220
Optional Parts and Attachments221
Handling Air Conditioner222
Description of Lever and Switches for Air Conditioner222
Temperature Control Lever222
Fan Switch222
How to Use Air Conditioner223
Air Conditioner223
Heating224
Heating for Dehumidification224
Stop224
Maintenance, Inspection and Servicing of Air Conditioner225
Checking and Cleaning Condenser225
Checking and Servicing Compressor Driving Belt226
Checking Refrigerant Quantity227
Check List for Refrigerant Quantity227

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