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Yingang YG125-23 User Manual

Yingang YG125-23
149 pages
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YG125-23Maintenance ManualForeword
1
Foreword
With the ever increasing varieties of motorcycles, new structures and new techniques have increasingly been applied.
To help YINGANG TECHNOLOGY Co., Ltd users and maintenance personnel better understand the maintenance,
adjustment and repair techniques of YG125-23 motorcycle, we prepared this maintenance manual. This manual is
expected to facilitate the YINGANG TECHNOLOGY Co., Ltd users and maintenance personnel and provide technical
guidance for them.
The masterstroke of the manual is the YG125-23motorcycle , and the contents in Chapter 1-Chapter 3 are applicable to
the adjustment of various parts of the motorcycle. Chapter 4-18 describes various constituting parts of the motorcycle
respectively. Chapter 19 contains the electrical system diagram.
The standard maintenance procedures, maintenance precautions and general maintenance knowledge are not
covered in this manual. Any user or maintenance personnel who needs the above information may refer to the related
materials
All materials, charts and various data, as well as performance indices referenced herein, are for the latest model in our
product family at the date this manual is printed. YINGANG TECHNOLOGY Co., Ltd. shall have the right to, at any time,
amend this manual without prior notice. The copyright of all parts of this manual belongs to China YINGANG
TECHNOLOGY Co., Ltd. and no units or individuals are allowed to reprint it the without consent of our company.
We hope you will enjoy the comfort and pleasure it brings to you during your driving!
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Yingang YG125-23 Specifications

General IconGeneral
BrandYingang
ModelYG125-23
CategoryMotorcycle
LanguageEnglish

Summary

Foreword

Overview

Engine Number Position

Shows the location of engine and frame numbers.

About Motorcycle Maintenance

General information about motorcycle maintenance.

Technical Data of Main Performance

Provides detailed technical specifications of the motorcycle.

Standard Torque Values

Lists torque values for various fasteners.

Maintenance Precautions

Lubrication System

Lubrication System Maintenance Notice

General notes and important information for lubrication system maintenance.

Lubrication System Troubleshooting

Common problems and solutions related to the lubrication system.

Lubricating Position of Complete Vehicle

Identifies key lubrication points on the motorcycle.

Lubrication of Control Lines

Details lubrication procedures for control cables and lines.

Engine Lubrication System Diagram

Illustrates the flow of lubricating oil within the engine.

Inspection and Adjustment

Inspection and Adjustment Maintenance Notice

General guidelines for inspection and adjustment procedures.

Examination Methods

Explains different methods for inspecting parts.

Spark Plug Inspection & Adjustment

Procedures for inspecting and adjusting the spark plug.

Lubricating Oil Level Check

How to check and maintain the engine oil level.

Timing Phase Adjustment

Steps for checking and adjusting engine timing.

Cylinder Pressure Check

Procedure for measuring cylinder pressure.

Timing Chain Tension Adjustment

How to inspect and adjust the timing chain tension.

Valve Clearance Adjustment

Steps for checking and adjusting valve clearance.

Air Filter Maintenance

Procedures for maintaining the air filter element.

Idle Speed Adjustment

How to check and adjust the engine's idle speed.

Throttle Control Adjustment

Steps for adjusting throttle free stroke and operation.

Brake System Inspection

Checks for brake handle free stroke and fluid level.

Fuel System

Fuel System Maintenance Notice

Important precautions for fuel system maintenance.

Fuel Tank Removal & Installation

Procedures for removing and installing the fuel tank.

Air Filter Maintenance

Procedures for maintaining the air filter element.

Throttle Body Removal & Installation

Procedures for removing and installing the throttle body.

Engine Removal and Installation

Engine Removal and Installation Notice

Important notes before removing or installing the engine.

Engine Removal Procedure

Step-by-step guide for removing the engine from the frame.

Engine Installation Procedure

Step-by-step guide for installing the engine onto the frame.

Cylinder Head, Cylinder, and Piston

Cylinder Head Cover Maintenance

Procedures for removing and installing the cylinder head cover.

Cylinder Head Maintenance

Steps for removing and installing the cylinder head.

Cylinder Maintenance

Procedures for removing and installing the cylinder.

Cylinder Inspection

How to inspect the cylinder for wear and damage.

Piston Removal and Installation

Steps for removing and installing the piston and pin.

Piston Inspection

Methods for inspecting the piston for wear and damage.

Clutch and Right Crankcase Cover

Clutch Maintenance

Procedures for clutch maintenance, including specifications and torque values.

Right Crankcase Cover Maintenance

Steps for removing and installing the right crankcase cover.

Clutch Inspection

How to inspect clutch components for wear and damage.

Clutch Troubleshooting

Common faults and solutions related to clutch operation.

Magneto and Starting System

Magneto and Starting System Maintenance

General maintenance for the magneto and starting system.

Left Front Cover Maintenance

Procedures for removing and installing the left front cover.

Rotor Assembly Maintenance

Steps for removing and assembling the rotor assembly.

Starting Motor and Transmission System

Installation and maintenance of the starting motor and transmission.

Crankcase, Crankshaft, and Shift Mechanism

Crankcase Maintenance

Procedures for removing and installing the crankcase.

Crankshaft and Balance Shaft Maintenance

Steps for removing, installing, and inspecting crankshaft and balance shaft.

Variable Transmission System Maintenance

Procedures for removing and installing the variable transmission system.

Driving Shaft, Driven Shaft, Gearshift Drum & Shifting Shaft

Removal and installation of transmission components.

Shift Mechanism Maintenance

Procedures for removing and mounting the shift mechanism.

Frame and Exhaust System

Frame Maintenance

Procedures for maintaining the motorcycle frame and related parts.

Exhaust Muffler Maintenance

Steps for removing and installing the exhaust muffler.

Side Cover and Seat Removal

Instructions for removing the side covers and seat.

Headlamp Dimming Adjustment

How to adjust the headlamp brightness and direction.

Signal Light Replacement

Procedures for replacing signal lights.

Front Wheel, Front Suspension, and Steering Stem

Front Wheel Maintenance

Procedures for removing, installing, and inspecting the front wheel.

Steering Stem Maintenance

How to adjust and maintain the steering stem.

Front Suspension Maintenance

Procedures for maintaining the front shock absorber and fork.

Front Brake System Maintenance

Inspection and repair methods for the front brake system.

Control Subassembly Maintenance

Procedures for disassembling and installing control components.

Rear Wheel and Rear Suspension

Rear Wheel Maintenance

Procedures for removing, installing, and inspecting the rear wheel.

Rear Suspension Maintenance

Maintenance procedures for the rear shock absorber and fork.

Rear Brake System Maintenance

Checking the rear brake caliper and brake shoe.

General Electrical System Remarks

Circuit Inspection Precautions

Guidelines for safely inspecting electrical circuits.

Electrical System Principle & Composition

Overview of the motorcycle's electrical system components and operation.

Power Supply System

Power Supply System Overview

Introduction to the power supply system components and function.

Charging System Maintenance

Procedures for maintaining the charging system.

Major Faults Diagnosis (Power Supply)

Troubleshooting common power supply system issues.

Starting System

Starting System Maintenance

Procedures for disassembling, assembling, and maintaining the starting system.

Major Faults Diagnosis (Starting System)

Troubleshooting common starting system problems.

Illumination and Signal System

Illumination System Maintenance

Procedures for checking and maintaining lighting and signal components.

Major Faults Diagnosis (Illumination System)

Troubleshooting common issues with lights and signals.

Electrical Starting Control System

Electrical Starting Control System Maintenance

Procedures for maintaining the electrical starting control components.

Major Faults Diagnosis (Electrical Starting)

Troubleshooting common electrical starting control failures.

Engine Management System (EMS)

EMS System Overview & Components

Introduction to the EMS components and operating principles.

EMS Maintenance (by Malfcode)

Troubleshooting engine issues based on diagnostic trouble codes (malfcodes).

EMS Maintenance (by Performance)

Performance-based troubleshooting for engine management issues.

Electrical System Diagram

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