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York International P3LBX12F08001 User Manual

York International P3LBX12F08001
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1
OIL-FIRED WARM AIR
FURNACE
P2HMX12F08001 P3HMX14F10001
P3HMX20F12001
(Upflow or Horizontal Models)
P3LBX12F08001 P3LBX14F12001
(Lowboy Models)
INTRODUCTION...............................................................2
HEAT LOSS......................................................................2
LOCATION OF UNIT ........................................................2
AIR CONDITIONING.........................................................4
COMBUSTION AIR...........................................................4
CHIMNEY VENTING.........................................................4
OIL TANK..........................................................................6
PIPING INSTALLATION ...................................................6
ELECTRICAL CONNECTIONS ........................................6
CIRCULATING AIR BLOWER..........................................7
OIL BURNER ....................................................................8
FURNACE INSTALLATION SET-UP................................9
MAINTENANCE AND SERVICE.....................................10
OPERATING INSTRUCTIONS .......................................10
TABLE A-1: BECKETT OIL BURNER SET-UP .............11
TABLE A-2: DIRECT DRIVE BLOWER SET-UP ...........11
TABLE A-3: DIRECT DRIVE BLOWER
CHARACTERISTICS ......................................................12
GENERAL DIMENSIONS – P*HMX MODELS ...............14
GENERAL DIMENSIONS – P3LBX MODELS................15
APPENDIX B: WIRING DIAGRAM.................................16
WIRING NOTES..............................................................17
R7184 DETAILED SEQUENCE OF OPERATION..........18
TABLE C-1: ST9103 DETAILED SEQUENCE OF
OPERATION...................................................................20
TABLE C-2: CAD CELL RESISTANCE ........................21
TABLE C-3: R7184 TROUBLESHOOTING...................21
TABLE C-4: SYSTEM AND GENERAL
TROUBLESHOOTING....................................................24
AIR FILTER LOCATIONS...............................................27
REPAIR PART LIST – P3HMX14F10001 &
P3HMX20F12001............................................................28
REPAIR PART LIST – P3LBX12F08001A &
P3LBX14F12001A..........................................................29
REPAIR PART LIST – P2HMX12F08001.......................30
REPLACEMENT PART CONTACT INFORMATION......31
INSTALLATION
MANUAL
CONTENTS
Read this manual completely before beginning
installation.
Important: These instructions must be kept with
the furnace for future reference.

Other manuals for York International P3LBX12F08001

Questions and Answers:

York International P3LBX12F08001 Specifications

General IconGeneral
Model NumberP3LBX12F08001
BrandYork International
CategoryFurnace
SeriesLX Series
ConfigurationUpflow/Horizontal
Fuel TypeGas
AFUE80%
Input BTU80, 000
StagesSingle Stage
Ignition TypeHot Surface Ignition

Summary

INTRODUCTION AND BASIC CONSIDERATIONS

HEAT LOSS CALCULATION GUIDE

Guide for determining furnace and firing rate based on building heat loss calculations.

FURNACE LOCATION AND CLEARANCES

Guidelines for placing the furnace, ensuring proper flue connection and ductwork distribution.

FURNACE INSTALLATION POSITIONS

UP-FLOW AND HORIZONTAL INSTALLATION

Instructions for installing the furnace in upflow and horizontal positions, including clearances and sloping.

NON-SUSPENDED INSTALLATION ON COMBUSTIBLE FLOORS

Requirements for installing the furnace on a combustible floor, including clearances and support.

INSTALLATION METHODS AND VENTING

SUSPENDED INSTALLATION

Guidelines for suspending the furnace, including clearances, support, and sloping.

COMBUSTION AIR AND CHIMNEY VENTING

Requirements for combustion air and proper chimney/vent pipe sizing, installation, and maintenance.

VENTING SYSTEM COMPONENTS

DRAFT REGULATOR CONTROL FUNCTION

Function and installation of the draft regulator for maintaining proper furnace draft and efficiency.

OIL SYSTEM AND ELECTRICAL INSTALLATION

OIL TANK AND PIPING INSTALLATION GUIDE

Guidelines for installing oil storage tanks and supply lines, including codes and specifications.

ELECTRICAL CONNECTIONS AND WIRING

Requirements for field wiring, grounding, and circuit protection in accordance with codes.

CIRCULATING AIR BLOWER OPERATION

BLOWER SPEED ADJUSTMENT AND WIRING

How to adjust blower speed for direct drive motors and wiring for heating/cooling and continuous fan modes.

OIL BURNER COMPONENTS AND SETUP

OIL BURNER NOZZLE SELECTION AND ELECTRODE ADJUSTMENT

Details on selecting oil burner nozzles and positioning burner electrodes for optimal performance.

BURNER SET-UP PREPARATION STEPS

Steps to prepare for burner setup, including drilling test ports and checking alignment before firing.

FURNACE INSTALLATION SET-UP PROCEDURES

BURNER ADJUSTMENT, DRAFT, AND TEMPERATURE RISE TESTING

Procedures for adjusting the oil burner, testing draft, measuring flue gases, and determining temperature rise.

MAINTENANCE, SERVICE, AND OPERATION

ROUTINE MAINTENANCE AND ANNUAL SERVICE GUIDELINES

Tasks for homeowner maintenance (filters) and professional annual servicing of furnace components.

OPERATING INSTRUCTIONS AND SHUT-DOWN PROCEDURES

Guide for pre-lighting checks, unit start-up, and safe shutdown procedures.

TECHNICAL SPECIFICATIONS DATA TABLES

OIL BURNER AND BLOWER SET-UP DATA

Tables detailing Beckett oil burner specifications and direct drive blower set-up parameters.

BLOWER PERFORMANCE CHARACTERISTICS TABLES

DIRECT DRIVE BLOWER CFM DATA

Tables showing direct drive blower CFM performance across various static pressures and speeds.

DUCTWORK DESIGN FORMULAE

CFM AND SYSTEM TEMPERATURE RISE CALCULATIONS

Formulae provided to assist with ductwork design and determination of airflow delivery.

DIMENSIONS - P*HMX MODELS

CABINET AND PLENUM OPENING DIMENSIONS

Table listing cabinet dimensions, plenum openings, flue size, and filter size for P*HMX models.

DIMENSIONS - P3LBX MODELS

CABINET AND PLENUM OPENING DIMENSIONS

Table listing cabinet dimensions, plenum openings, flue size, and filter size for P3LBX models.

WIRING DIAGRAMS

FURNACE WIRING SCHEMATICS AND LEGEND

Detailed wiring diagram illustrating connections for the blower motor, thermostat, controls, and accessories.

WIRING NOTES AND CONTROL CONNECTIONS

CONTINUOUS FAN AND ACCESSORY WIRING NOTES

Notes on wiring for continuous fan operation and powering accessories like EACs and humidifiers.

THERMOSTAT HEATING CONNECTION DETAILS

Instructions for connecting the thermostat wiring to the furnace control board.

R7184 OIL PRIMARY CONTROL OPERATION

DETAILED SEQUENCE OF OPERATION

Step-by-step description of how the R7184 control operates the furnace during heating cycles, including safety checks and flame monitoring.

R7184 OPERATIONAL FLOWCHART

BURNER CYCLE SEQUENCE DIAGRAM

Visual representation of the R7184 control's sequence of operation for burner ignition and running.

ST9103 FAN TIMER CONTROL SEQUENCE

DETAILED SEQUENCE OF OPERATION BY MODE

Table detailing the ST9103 control's sequence of operation for heat, cool, fan, limit, EAC, and HUM modes.

R7184 DIAGNOSTIC LIGHT AND TROUBLESHOOTING

CAD CELL CONDITION AND INDICATIONS

How the LED diagnostic light indicates cad cell status and flame presence or absence.

BURNER FAILS TO START TROUBLESHOOTING

Troubleshooting guide for issues when the burner motor does not start during a call for heat.

R7184 TROUBLESHOOTING - CONTINUED

BURNER LOCK-OUT AND FLAME FAILURE ISSUES

Troubleshooting steps for burner lock-out conditions, including checking limit switches and cad cell functions.

R7184 TROUBLESHOOTING - CONTINUED

CAD CELL SIGHTING AND CONTROL REPLACEMENT

Troubleshooting steps related to cad cell sighting, cleaning, and potential replacement of the control.

SYSTEM AND GENERAL TROUBLESHOOTING

FURNACE NO-START AND CONTROL FAULT DIAGNOSIS

Common causes and remedies for furnace start-up failures and issues with the oil primary control.

R7184 CONTROL SPECIFIC FAULTS

Troubleshooting specific faults of the R7184 control, including voltage checks and restricted mode resets.

SYSTEM AND GENERAL TROUBLESHOOTING - CONTINUED

BURNER START-UP AND SHUT-DOWN PROBLEMS

Diagnosing and resolving issues where the burner starts but shuts off, or sputters at the nozzle due to fuel or air problems.

SYSTEM AND GENERAL TROUBLESHOOTING - CONTINUED

FUEL CONSUMPTION, SMOKE, AND SOOT ISSUES

Addressing high fuel consumption, excessive smoke, and soot buildup by checking settings and components.

HEATING PERFORMANCE AND AIRFLOW ISSUES

Troubleshooting furnace performance problems like insufficient heating, improper airflow, and thermostat location.

SYSTEM AND GENERAL TROUBLESHOOTING - CONTINUED

AIRFLOW AND SUPPLY AIR TEMPERATURE PROBLEMS

Diagnosing issues related to blocked filters, insufficient/excess airflow, and supply air temperature variations.

AIR FILTER LOCATIONS

FILTER ACCESS FOR P3LBX AND P*HMX MODELS

Visual guide showing the locations of air filters for P3LBX and P*HMX furnace models.

REPAIR PARTS LISTINGS

P3HMX14F10001 & P3HMX20F12001 PARTS LIST

Illustrated parts list for P3HMX14F10001 and P3HMX20F12001 furnace models.

REPAIR PARTS LISTINGS (CONTINUED)

P3LBX12F08001A & P3LBX14F12001A PARTS LIST

Illustrated parts list for P3LBX12F08001A and P3LBX14F12001A furnace models.

REPAIR PARTS LISTINGS (CONTINUED)

P2HMX12F08001 PARTS LIST

Illustrated parts list for the P2HMX12F08001 furnace model.

REPLACEMENT PART CONTACT INFORMATION

HOW TO ORDER REPLACEMENT PARTS

Contact information and website details for obtaining replacement parts for the furnace.

NOTES AND DOCUMENT INFORMATION

DOCUMENTATION AND REVISION DETAILS

Information regarding copyright, printing, revision history, and contact details for the manual.

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