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York AVY24 THRU 60 - User Manual

York AVY24 THRU 60
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TECHNICAL GUIDE
SINGLE PIECE VARIABLE SPEED
AIR HANDLERS
FOR USE WITH SPLIT-SYSTEM
COOLING & HEAT PUMPS
MODELS: AVY24 THRU 60 AND SVY48 THRU 60
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at www.york.com
Additional rating information can be found at
www.ahridirectory.org.
ISO 9001
Certified Quality
Management System
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
256819-YTG-J-1208
DESCRIPTION
The Affinity Air Handler line offers the ultimate in comfort, sound
and application flexibility. The Affinity models utilize a whisper
quiet variable speed motor that provides humidity control and
the lowest operating cost in the industry. The AVY air handler is
shipped ready to be installed in all positions, upflow, downflow,
horizontal left or right, with minor adjustments. The SVY 48 &
60 models are upflow only models designed into a shorter cabi-
net, for those special applications where reduced height is
required. No special kits are required to install this deluxe prod-
uct in any position.
All JCI Unitary Products air handlers and coils use a TXV to pro-
vide our customers with the optimum performance and refriger-
ant control required for 13 + Seer systems. Air handlers can be
ordered with either a R-22 or R-410A TXV factory installed. Air
handlers are also available with “Flex-coils” without a factory
installed metering device, where for added flexibility, a R-22 or
R-410A TXV can be field installed to meet your refrigerant
choice.
FEATURE
Thermal Expansion Valve - Provides the ultimate refrigerant
control required for today’s high efficient product. The UPG bolt-
on TXV provides easy installation to convert the air handler to
the required refrigerant, which is a true bolt-on design that does
not require brazing to replace or install.
MicroBlue
TM
Coated Fins - All air handler coils are treated
with the MicroBlue
TM
hydrophilic coating to enhance the
removal of condensate during the refrigeration cycle and
reduce the possibility of water blow-off. The MicroBlue
TM
coat-
ing also reduces the growth of germ causing microbes for a
healthier home environment.
Insulated Cabinet - All air handler cabinets are thermally insu-
lated with 1” foil faced insulation (R-4.2) to prevent sweating.
For applications in extreme humidity conditions an optional,
field installed, external insulating wrap kit is also available.
Factory - Sealed to achieve 2% or less leakage rate with or with-
out field installed filter at 1.0” water gauge external static pres-
sure.
Durable Finish Inside and Out - Air handler casings are made
of pre-painted galvanized steel which provides a better paint to
steel bond that resists corrosion and rust creep. All internal coil
sheet metal parts are made of G90 galvanized.
New 4 HK Heat Kit - Installation friendly, easy service, more
robust, unique to new design.
ECM Variable Speed Motor - Designed for efficient, quiet oper-
ation with added indoor comfort control. With the use of a humi-
distat, the motor will monitor the humidity in the home and
automatically keep the desired humidity level in both winter and
summer seasons. The ECM motor utilizes only 24% of the
energy used by standard blower motors to reduce your overall
heating and cooling costs.
ClimaTrak Comfort Settings - Installers can set an operating
cycle for the ECM motor that works best in a particular climate.
Homeowners benefit from an operating cycle that maximizes
their indoor comfort level regardless of whether they live in a
dry, temperate, or humid climate.
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Summary

Product Features

Variable Speed Motor & Controls

ECM motor provides quiet operation, humidity control, and energy savings.

Enhanced Refrigerant Control

Thermal Expansion Valve provides ultimate refrigerant control for high efficiency.

Dimensions and Specifications

Coil Technical Data

Cooling Capacity Ratings

Air Handler Air Flow Data

Physical & Electrical Data (Cooling Only)

Electrical Data (Cooling Only)

Electrical Data (208;230 V, 1-Phase)

Electrical Data (Single Source Supply, 1-Phase)

Electrical Data (Multi Source Supply, 1-Phase)

Electrical Data (208;230 V, 3-Phase)

Electrical Data (Single Source Supply, 3-Phase)

Electrical Data (Multi Source Supply, 3-Phase)

Wiring Diagrams (Cooling with Electric Heat)

Wiring Diagrams (Two-Stage Cooling)

Summary

Product Features

Variable Speed Motor & Controls

ECM motor provides quiet operation, humidity control, and energy savings.

Enhanced Refrigerant Control

Thermal Expansion Valve provides ultimate refrigerant control for high efficiency.

Dimensions and Specifications

Coil Technical Data

Cooling Capacity Ratings

Air Handler Air Flow Data

Physical & Electrical Data (Cooling Only)

Electrical Data (Cooling Only)

Electrical Data (208;230 V, 1-Phase)

Electrical Data (Single Source Supply, 1-Phase)

Electrical Data (Multi Source Supply, 1-Phase)

Electrical Data (208;230 V, 3-Phase)

Electrical Data (Single Source Supply, 3-Phase)

Electrical Data (Multi Source Supply, 3-Phase)

Wiring Diagrams (Cooling with Electric Heat)

Wiring Diagrams (Two-Stage Cooling)

Overview

This document describes the Affinity Air Handler, a single-piece variable speed air handler designed for use with split-system cooling and heat pumps. It is available in models AVY24 through 60 and SVY48 through 60.

The Affinity Air Handler line is engineered to deliver superior comfort, quiet operation, and flexible application. It features a whisper-quiet variable speed motor that provides precise humidity control and contributes to the lowest operating costs in the industry. The AVY air handler models are shipped ready for installation in all positions: upflow, downflow, horizontal left, or horizontal right, requiring only minor adjustments. The SVY 48 and 60 models are designed specifically for upflow-only applications, featuring a shorter cabinet for situations where reduced height is necessary. No special kits are required to install these deluxe products in any position.

All Johnson Controls Unitary Products air handlers and coils incorporate a Thermal Expansion Valve (TXV) to ensure optimal performance and refrigerant control, especially for 13+ SEER systems. Air handlers can be ordered with either an R-22 or R-410A TXV factory installed. For added flexibility, "Flex-coils" are also available without a factory-installed metering device, allowing for field installation of an R-22 or R-410A TXV to match the chosen refrigerant.

Function Description:

The core function of the Affinity Air Handler is to efficiently circulate conditioned air throughout a space, working in conjunction with a split-system cooling or heat pump. Its variable speed ECM motor is a key component, designed for efficient and quiet operation while providing enhanced indoor comfort control. When paired with a humidistat, the motor intelligently monitors humidity levels in the home and automatically adjusts to maintain the desired humidity in both winter and summer seasons. This intelligent control significantly reduces overall heating and cooling costs by utilizing only 24% of the energy consumed by standard blower motors.

The Thermal Expansion Valve (TXV) plays a crucial role in refrigerant control, which is essential for the high efficiency of modern HVAC systems. The UPG bolt-on TXV design simplifies installation, allowing for easy conversion of the air handler to the required refrigerant without the need for brazing during replacement or installation.

MicroBlue™ Coated Fins are another significant feature. All air handler coils are treated with this hydrophilic coating, which improves condensate removal during the refrigeration cycle and reduces the possibility of water blow-off. This coating also inhibits the growth of germ-causing microbes, contributing to a healthier home environment.

The ClimaTrak Comfort Settings allow installers to configure an operating cycle for the ECM motor that best suits a particular climate. This feature benefits homeowners by maximizing indoor comfort regardless of whether they live in a dry, temperate, or humid climate.

Usage Features:

The Affinity Air Handler offers exceptional application flexibility. The AVY models are designed for multi-position installation (upflow, downflow, horizontal left, or right) without requiring additional kits. The SVY models, while upflow-only, are designed with a shorter cabinet for specific height-restricted applications.

The insulated cabinet, featuring 1" foil-faced insulation (R-4.2), prevents sweating and enhances thermal performance. For environments with extreme humidity, an optional, field-installed external insulating wrap kit is available to provide additional thermal protection.

The factory-sealed design ensures a leakage rate of 2% or less, with or without a field-installed filter, at 1.0" water gauge external static pressure. This contributes to system efficiency and prevents air loss.

The new 4 HK Heat Kit is designed for installation friendliness and easy service, offering a more robust and unique design.

Maintenance Features:

The durable finish, both inside and out, contributes to the longevity of the unit. Air handler casings are made of pre-painted galvanized steel, which provides superior paint adhesion and resists corrosion and rust creep. All internal coil sheet metal parts are constructed from G90 galvanized steel, further enhancing durability and resistance to environmental factors.

The bolt-on design of the TXV simplifies replacement or conversion, eliminating the need for complex brazing procedures during service.

The inclusion of circuit breakers in electric heaters (4HK models) provides safe and efficient operation, with sequential operation and temperature dual limit switches.

The design emphasizes ease of service, which is a key consideration for the new 4 HK Heat Kit.

Optional accessories like the External Insulating Wrap Kit (S1-1JV0117, S1-1JV0121, S1-1JV0124, S1-1JV0224 for SV models) are available for enhanced thermal insulation and to prevent sweating in high-humidity conditions. These wraps feature Velcro edges for easy installation and access.

A Humidistat (S1-2HU16700124) can be integrated with ECM variable speed models to monitor and adjust blower speed and airflow, maintaining desired humidity levels in both winter and summer.

York AVY24 THRU 60 Specifications

General IconGeneral
ModelAVY24 THRU 60
CategoryAir Handlers
AirflowUp to 2000 CFM
Voltage208/230V, 1 Phase
Motor TypePSC
CabinetGalvanized steel
InsulationFoil-faced
Dimensions (H x W x D)Varies by model
WeightVaries by model

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