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York D3CG120 User Manual

York D3CG120
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GENERAL
YORK Model DCG units are single package air conditioners
with gas heat designed for outdoor installation on a rooftop or
a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, operation and
service of this equipment is available in the following reference
forms:
55.70-N1 - General Installation
55.70-N2 - Pre-start & Post-start Check List
530.18-N3.2V - Economizer Accessory
530.18-N3.4V - Motorized Outdoor Air Damper Accy.
530.18-N8.4V - Gas Piping Accessory
530.18-N10.1V - Propane Conversion Accessory (USA)
530.18-N10.2V - High Altitude Accessory (Nat. Gas)
530.18-N10.3V - High Altitude Accessory (Propane)
530.18-N10.4V - Propane Conversion Accessory (CAN.)
690.15-N25V - Low Ambient Accessory
Renewal Parts:
Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, Pa. 17405
APPROVALS
Design certified by U.L. & CGA as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
®
SUNLINE 2000
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
INSTALLATION INSTRUCTION
Supersedes: 530.18-N10Y (693)
530.18-N10Y (995)
MODELS D3CG090, 102, 120 (STYLE B)
& D4CG150 (STYLE A)
(8.5-9.0 EER)
035-13092
CAUTION
THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE
LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH
WARNING
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY
OR PROPERTY DAMAGE.
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE
208/230/575 VOLT
MODELS ONLY
208/230/460 VOLT
MODELS ONLY
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance
.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Installer should pay particular attention to the words:
NOTE, CAUTION
and
WARNING
. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.

Table of Contents

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York D3CG120 Specifications

General IconGeneral
ModelD3CG120
Cooling Capacity120, 000 BTU/h
EER10.5
RefrigerantR-410A
Phase3
Compressor TypeScroll
TypeSplit System Air Conditioner
Voltage208-230V

Summary

General Unit Information and Safety

Unit Description

YORK Model DCG units are single package air conditioners with gas heat designed for outdoor installation on a rooftop or a slab.

Gas Leak Safety Procedures

Steps to follow if gas is smelled: 1. Open windows. 2. Don't touch electrical switches 3. Extinguish any open flame. 4. Immediately call your gas supplier.

Flammable Liquid Warning

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Inspection and Reference Documents

Inspect for transit damage and refer to related forms for installation and service information.

Installation Procedures

Unit Limitations and Codes

Install units per national and local safety codes. Refer to application data for unit adjustments.

Location Selection Criteria

Select location for outdoor installation with adequate air supply, avoiding contaminated air sources.

Rigging and Handling Procedures

Handle units with care using proper lifting techniques and equipment to prevent damage.

Required Clearances and Obstructions

Maintain specified clearances for operation and service, ensuring unobstructed air discharge.

Ductwork Design and Installation

Design ductwork per ACCA standards, ensuring proper airflow and connection to the unit.

Component Installation and Wiring

Outdoor Air Damper Assembly

Install and adjust the barometric relief or fixed outdoor air intake damper assembly for proper airflow.

Condensate Drain and Compressor Handling

Properly plumb condensate drain and handle compressors carefully per instructions.

Filter Installation and Service Access

Ensure filters are correctly installed and understand service access panel locations.

Power and Control Wiring

Field wiring must comply with electrical codes, using proper connectors and grounding.

Gas System and Electrical Connections

Gas Piping and Valve Requirements

Properly size and install gas piping, check gas valve operation, and test for leaks.

Combustion Discharge and Gas Supply

Understand combustion discharge and ensure safe gas supply connection.

Typical Field Wiring Diagrams

Refer to wiring diagrams for correct electrical connections to thermostats and unit components.

Gas Conversion and Air Hoods

L.P. Gas Conversion and Piping

Convert units to L.P. gas using kits, adhere to safety standards and pressure requirements.

Vent and Combustion Air Hoods

Install vent and combustion air hoods correctly to ensure proper unit ventilation and function.

Optional Economizer and Setpoint Adjustment

Economizer Rain Hood Assembly

Assemble the optional economizer rain hood, including filters and gasketing, according to procedures.

Enthalpy Setpoint Adjustment

Carefully adjust enthalpy setpoints for economizer operation to optimize performance.

Unit Specifications and Data

Physical Data and Unit Specifications

Refer to physical data tables for unit dimensions, weights, and component specifications.

Blower Performance Charts

Consult blower performance charts for CFM, ESP, BHP, and KW at various speeds and models.

Installation Dimensions and Clearances

Unit Dimensions and Utility Entry

Follow dimension diagrams for installation, utility entry points, and duct cover procedures.

Required Installation Clearances

Maintain specified clearances around the unit for proper airflow, servicing, and safety.

Supply Air Blower Performance

Blower Performance Data Tables

Consult blower performance tables for CFM, ESP, BHP, and KW at various speeds and models.

Blower Motor and Accessory Data

Blower Motor and Drive Data

Review blower motor and drive data, including pulley adjustments and motor specifications.

Accessory Static Resistances

Note accessory static resistances to adjust for total system resistance.

Unit Operation and Safety Controls

Cooling System Operation Sequence

Understand the cooling system, preliminary start-up, and sequence of operation.

Refrigerant Safety Controls

Familiarize yourself with safety controls like freezestat, high pressure, and low pressure switches.

Heating Sequence of Operation

Learn the operation sequence for both continuous and intermittent blower modes during heating.

System Safety Checks and Start-Up

Safety Controls Functions

Understand limit controls, centrifugal switch, redundant gas valve, flame sensor, and rollout switch functions.

Heat Anticipator and Pre-Start Checklist

Set heat anticipators correctly and complete pre-start checklist for safe operation.

Operating Instructions and Gas Checks

Unit Operation and Shutdown

Follow procedures for lighting pilot/burners and shutting down the unit safely.

Gas Pressure and Pilot Adjustments

Perform post-start checks, adjust manifold gas pressure, and check pilot flame alignment.

Burner Service Procedures

Learn how to access burners, pilot, and orifices for maintenance or replacement.

Burner Adjustment and Airflow

Burner Flame Appearance and Adjustment

Adjust burner air shutters for proper flame appearance and check supply air CFM.

Supply Air CFM Measurement

Measure supply air CFM using pressure drop data and pulley adjustments.

Temperature Rise and Gas Input Verification

Temperature Rise and CFM Adjustment

Adjust blower CFM to achieve the specified temperature rise and ensure proper operation.

Checking Natural Gas Input

Verify natural gas input by measuring meter time and using gas rate tables.

Owner Approval and System Training

Secure owner's approval and provide training on unit operation and settings.

Routine Maintenance and Cleaning

General Maintenance Tasks

Perform routine maintenance including filter checks, motor checks, coil cleaning, and discharge inspection.

Cleaning Heating Elements and Flue Passages

Clean flue passages and heating elements if soot build-up occurs, following specific procedures.

Troubleshooting Common Issues

General Troubleshooting Precautions

Follow safety precautions before troubleshooting, label wires, and verify voltage.

Blower and Draft Motor Faults

Troubleshoot issues where the blower or draft motor fails to operate or start correctly.

Ignition and Sparker Failures

Diagnose and resolve problems with furnace ignition, sparkers, and pilot flame detection.

Advanced Troubleshooting and Parts

Ignition and Burner Flame Issues

Troubleshoot pilot ignition failures, main burner ignition, and erratic flame characteristics.

Replacement Parts Information

Identify and obtain replacement parts using model numbers and part lists.

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