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York SSS 7L-B - User Manual

York SSS 7L-B
40 pages
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MODELS SSS 7L-B, 14L-B, 26L-B, 33L-B
7LK-B, 14LK-B, 26LK-B, 33LK-B
(STYLE B)
NOTE
Unless otherwise noted, information in this instruction
is applicable to all style starters of the same size.
Example: 26L-B and 26LK-B
00282VIP
LIQUID COOLED
SOLID STATE STARTER
OPERATION Supersedes: 160.00-O2 (611) Form 160.00-O2 (419)
Issue Date:
April 30, 2019

Table of Contents

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Summary

General Safety Guidelines

Safety Symbols

Changeability of this Document

Change Bars

Explains how revisions are indicated in the document.

Associated Literature

Section 1 - Theory of Operation

Style B Liquid Cooled Solid State Starter Overview

Provides an overview of the Style B LCSSS and its features.

General

Explains the soft start operation and SCR phase-back technique.

System Microprocessors

Details the backup protection and communication checks for system microprocessors.

Solid State Starter Cooling Loop

Explains how the starter's SCRs are cooled using a water-to-water heat exchanger.

Electrical Conditions

Discusses AC power line voltage requirements and phase rotation for proper operation.

Motor Protection

Details circuits that protect the motor from high current and other fault conditions.

Section 2 - System Architecture

Section 3 - Logic;Trigger Board

General Information

Introduces the new Logic/Trigger Board and its integration of functions.

Current Scaling

Explains how the Logic/Trigger Board determines starter size and scales current via jumpers.

Logic;Trigger Board Indicator LEDs

Describes the function of the two LEDs on the Logic/Trigger Board for serial link verification.

Relay Functions

Explains the functions of relays K1 and K2 for shutdown signals and coolant pump control.

Section 4 - Safety Shutdowns

General Information

Details the sequence of events when a safety shutdown is generated by the Logic/Trigger Board.

105% Motor Current Overload

Explains the shutdown condition for motor current exceeding 105% of FLA for a sustained period.

High Temperature

Describes the shutdown triggered by SCR heatsink temperatures exceeding 212°F.

High Instantaneous Current

Details the shutdown condition for motor current exceeding a peak starting current threshold.

Open SCR

Explains the shutdown when an SCR fails to turn on or is detected as open for 5 consecutive seconds.

Output Current Imbalance

Details the shutdown for significant imbalance between motor current phases.

Phase Rotation

Describes the shutdown for incorrect AC input phase rotation detected during initial startup.

Shorted SCR

Explains the shutdown when an SCR is detected as shorted.

Section 5 - Cycling Shutdowns

General Information

Outlines the sequence of events when a cycling shutdown occurs.

High Supply Line Voltage

Details the shutdown for input line voltage exceeding thresholds for 20 continuous seconds.

Initialization Failed

Describes the shutdown when the OptiView Control Center fails to communicate with the Logic/Trigger Board.

Invalid Current Scale

Explains the shutdown if current transformers are not properly connected or sized.

Logic Board Power Supply

Indicates a shutdown if power is not properly applied to the logic board.

Logic Board Processor

Details the shutdown if the microprocessor and DSP lose communication.

Low Phase Temperature

Describes the shutdown when SCR heatsink temperatures fall below a specified low threshold.

Low Supply Line Voltage

Details the shutdown for input line voltage falling below thresholds for 20 continuous seconds.

Phase Locked Loop

Explains shutdown if synchronization between the SCR firing and AC voltage is lost.

Phase Loss

Describes shutdown if any input phase voltage drops below a threshold.

Power Fault

Details shutdown due to momentary motor current interruption or transient torque conditions.

Run Signal

Explains shutdown if the start signal from the OptiView Control Center is not received.

Serial Communications

Describes shutdown if communication link between OptiView and Logic/Trigger board fails.

Stop Contacts Open

Explains shutdown if the K1 relay contacts, indicating a stopped state, are open without a fault.

Section 6 - Start Inhibit

High Temperature

Details the condition where SCRs are too hot to start, preventing operation until cooled.

Section 7 - Start-Up Instructions

Start-Up Checklist

Lists essential steps and checks before starting the chiller and LCSSS.

Fill Cooling Loop

Provides the procedure for filling the starter's closed loop cooling system with proper coolant.

Section 8 - Maintenance and Troubleshooting

Manually Running The Closed Loop Coolant Pump

Explains how to manually operate the closed loop coolant pump for testing or maintenance.

Coolant Maintenance

Details the importance and procedure for regular coolant changes to prevent corrosion.

Troubleshooting The Closed Loop Coolant Pump

Provides steps to diagnose why the closed loop coolant pump is not functioning.

Troubleshooting Processes

Guides service technicians on how to approach troubleshooting the LCSSS.

Verify Shorted SCR

Provides steps to test if an SCR assembly is shorted using an ohmmeter.

Verify Open or Shorted SCR Gate

Details how to test the SCR gate for open or shorted conditions.

Verify Gate Driver Output

Explains how to test the gate driver output for proper voltage and resistance.

Verify Real Phase Current Imbalance

Guides on verifying if current imbalances are real or due to reporting issues.

Verify False Phase Current Imbalance

Provides steps to identify and troubleshoot false current imbalance reporting.

Removing SCR Assemblies

Details the procedure for safely removing SCR assemblies for replacement.

Installing SCR Assemblies

Explains the steps for installing new SCR assemblies, including connections and torque.

Summary

General Safety Guidelines

Safety Symbols

Changeability of this Document

Change Bars

Explains how revisions are indicated in the document.

Associated Literature

Section 1 - Theory of Operation

Style B Liquid Cooled Solid State Starter Overview

Provides an overview of the Style B LCSSS and its features.

General

Explains the soft start operation and SCR phase-back technique.

System Microprocessors

Details the backup protection and communication checks for system microprocessors.

Solid State Starter Cooling Loop

Explains how the starter's SCRs are cooled using a water-to-water heat exchanger.

Electrical Conditions

Discusses AC power line voltage requirements and phase rotation for proper operation.

Motor Protection

Details circuits that protect the motor from high current and other fault conditions.

Section 2 - System Architecture

Section 3 - Logic;Trigger Board

General Information

Introduces the new Logic/Trigger Board and its integration of functions.

Current Scaling

Explains how the Logic/Trigger Board determines starter size and scales current via jumpers.

Logic;Trigger Board Indicator LEDs

Describes the function of the two LEDs on the Logic/Trigger Board for serial link verification.

Relay Functions

Explains the functions of relays K1 and K2 for shutdown signals and coolant pump control.

Section 4 - Safety Shutdowns

General Information

Details the sequence of events when a safety shutdown is generated by the Logic/Trigger Board.

105% Motor Current Overload

Explains the shutdown condition for motor current exceeding 105% of FLA for a sustained period.

High Temperature

Describes the shutdown triggered by SCR heatsink temperatures exceeding 212°F.

High Instantaneous Current

Details the shutdown condition for motor current exceeding a peak starting current threshold.

Open SCR

Explains the shutdown when an SCR fails to turn on or is detected as open for 5 consecutive seconds.

Output Current Imbalance

Details the shutdown for significant imbalance between motor current phases.

Phase Rotation

Describes the shutdown for incorrect AC input phase rotation detected during initial startup.

Shorted SCR

Explains the shutdown when an SCR is detected as shorted.

Section 5 - Cycling Shutdowns

General Information

Outlines the sequence of events when a cycling shutdown occurs.

High Supply Line Voltage

Details the shutdown for input line voltage exceeding thresholds for 20 continuous seconds.

Initialization Failed

Describes the shutdown when the OptiView Control Center fails to communicate with the Logic/Trigger Board.

Invalid Current Scale

Explains the shutdown if current transformers are not properly connected or sized.

Logic Board Power Supply

Indicates a shutdown if power is not properly applied to the logic board.

Logic Board Processor

Details the shutdown if the microprocessor and DSP lose communication.

Low Phase Temperature

Describes the shutdown when SCR heatsink temperatures fall below a specified low threshold.

Low Supply Line Voltage

Details the shutdown for input line voltage falling below thresholds for 20 continuous seconds.

Phase Locked Loop

Explains shutdown if synchronization between the SCR firing and AC voltage is lost.

Phase Loss

Describes shutdown if any input phase voltage drops below a threshold.

Power Fault

Details shutdown due to momentary motor current interruption or transient torque conditions.

Run Signal

Explains shutdown if the start signal from the OptiView Control Center is not received.

Serial Communications

Describes shutdown if communication link between OptiView and Logic/Trigger board fails.

Stop Contacts Open

Explains shutdown if the K1 relay contacts, indicating a stopped state, are open without a fault.

Section 6 - Start Inhibit

High Temperature

Details the condition where SCRs are too hot to start, preventing operation until cooled.

Section 7 - Start-Up Instructions

Start-Up Checklist

Lists essential steps and checks before starting the chiller and LCSSS.

Fill Cooling Loop

Provides the procedure for filling the starter's closed loop cooling system with proper coolant.

Section 8 - Maintenance and Troubleshooting

Manually Running The Closed Loop Coolant Pump

Explains how to manually operate the closed loop coolant pump for testing or maintenance.

Coolant Maintenance

Details the importance and procedure for regular coolant changes to prevent corrosion.

Troubleshooting The Closed Loop Coolant Pump

Provides steps to diagnose why the closed loop coolant pump is not functioning.

Troubleshooting Processes

Guides service technicians on how to approach troubleshooting the LCSSS.

Verify Shorted SCR

Provides steps to test if an SCR assembly is shorted using an ohmmeter.

Verify Open or Shorted SCR Gate

Details how to test the SCR gate for open or shorted conditions.

Verify Gate Driver Output

Explains how to test the gate driver output for proper voltage and resistance.

Verify Real Phase Current Imbalance

Guides on verifying if current imbalances are real or due to reporting issues.

Verify False Phase Current Imbalance

Provides steps to identify and troubleshoot false current imbalance reporting.

Removing SCR Assemblies

Details the procedure for safely removing SCR assemblies for replacement.

Installing SCR Assemblies

Explains the steps for installing new SCR assemblies, including connections and torque.

York SSS 7L-B Specifications

General IconGeneral
BrandYork
ModelSSS 7L-B
CategoryEngine
LanguageEnglish

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