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York Sunline 2000 D3CG120 User Manual

York Sunline 2000 D3CG120
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SAFETY CONSIDERATIONS
Due to system pressure, moving parts and electrical
components, installation and servicing of air conditioning
equipment can be hazardous. Only qualified, trained, service
personnel should install, repair, maintain or service this
equipment.
Observe all precautions in the literature, on labels and tags
accompanying the equipment whenever working on air
conditioning equipment. Be sure to follow all other safety
precautions that apply.
Wear safety glasses and work gloves, and follow all safety
codes. Use a quenching cloth and have a fire extinguisher
available for all brazing operations.
GENERAL
YORK Model DCG units are single package air conditioners
with gas heat designed for outdoor installation on a rooftop or
a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, operation and
service of this equipment is available in the following reference
forms:
55.70-N1 - General Installation
55.70-N2 - Pre-start & Post-start Check List
530.18-N3.2V - Economizer Accessory
530.18-N3.8V - Motorized Outdoor Air Damper Accy.
530.18-N3.9V - Manual Outdoor Air Damper 0-35%
530.18-3.10V - Manual Outdoor Air Damper 0-100%
530.18-N8.4V - Gas Piping Accessory
530.18-N10.5V - Propane Conversion Accessory (USA)
530.18-N10.6V - High Altitude Accessory (Nat. Gas)
530.18-N10.7V - High Altitude Accessory (Propane)
690.15-N28V - Low Ambient Accessory
Renewal Parts:
Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, Pa. 17405
APPROVALS
Design certified by U.L. & CGA as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
®
SUNLINE 2000
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
INSTALLATION INSTRUCTION
Supersedes: 530.18-N10Y (995) 530.18-N10Y (398)
MODELS D3CG090, 102, 120
& D4CG090, 120, 150
035-16012
208/230/575 VOLT
MODELS ONLY
208/230/460 VOLT
MODELS ONLY
Installer should pay particular attention to the words:
NOTE, CAUTION
and
WARNING
. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
CAUTION
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE
WITH THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY
APPLICABLE LOCAL, STATE, AND NATIONAL CODES
INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL,
AND MECHANICAL CODES.
WARNING
INCORRECT INSTALLATION MAY CREATE A CONDITION
WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY OR PROPERTY DAMAGE
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance
.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches; do not use
any phones in the area of the gas leak.
3. Extinguish any open flame.
4. Immediately call your gas supplier from another
location. Follow your gas suppliers
instructions.
5. If you cannot reach your gas supplier, call the
fire department.

Table of Contents

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York Sunline 2000 D3CG120 Specifications

General IconGeneral
BrandYork
ModelSunline 2000 D3CG120
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

General Safety Advice

General safety advice for installation and servicing personnel.

Gas Leak Emergency Procedures

Emergency procedures if a gas leak is detected.

Flammable Material Warning

Warning against storing flammable materials near the appliance.

Installation Guidelines

Installation Limitations

National and local safety codes for unit installation.

Location Selection Criteria

Guidelines for selecting a suitable installation location for units.

Rigging and Handling Instructions

Instructions for safely rigging and handling the unit.

Required Clearances

Required clearances for proper unit operation and servicing.

Ductwork and Drainage

Ductwork Design Requirements

Guidance on designing and sizing ductwork according to ACCA methods.

Component Access and Maintenance

Wiring and Connections

Field Wiring Compliance

Conformance to electrical codes for field wiring.

Gas Piping and Connections

Gas Piping Sizing and Codes

Guidelines for gas piping sizing and adherence to codes.

LP Gas Equipment and Hoods

Optional Economizer

Economizer Rain Hood Assembly

Supply Air Blower Performance Data

12-1/2 Ton Blower Performance

Blower Motor and Drive Specifications

Electrical Data and System Operation

Compressor and Fan Motor Electrical Specs

Electrical data for compressors and fan motors.

Supply Air Blower Motor Electrical Specs

Electrical data for supply air blower motors.

Total Unit Electrical Ratings

Total unit ampacity, maximum fuse size, and breaker size.

Cooling System Operation

Cooling Sequence of Operation

Detailed sequence of operation for cooling.

Cooling System Safety Controls

Description of safety controls for the cooling system.

Safety Controls and Heat Anticipators

Limit Control (LS) Function

Function and operation of the limit control.

Heat Anticipator Setpoint Adjustment

Start-Up Procedures

Unit and Burner Start-Up

Instructions for starting up the furnace and main burners.

Post-Start Gas Checks

Checks to perform after the control circuit is energized.

Manifold Gas Pressure Adjustment

How to adjust the manifold gas pressure.

Pilot Flame Checkout and Adjustment

Procedure for checking and adjusting the pilot flame.

Pre-Start Checks and Adjustments

Supply Air CFM Measurement

Temperature Rise and Gas Input

Temperature Rise and CFM Calculation

How to calculate temperature rise and CFM.

Gas Input Rate Verification

Procedure for checking the gas input rate.

Routine Maintenance

Cleaning Flue Passages and Heating Elements

Flue Passage Cleaning Method

Steps for cleaning flue passages and heating elements.

Troubleshooting Guide

Draft Motor Operation Issues

Troubleshooting when the draft motor does not operate.

Furnace Ignition Failure

Troubleshooting when the furnace does not light or spark.

Pilot Ignition and Sparking Problems

Troubleshooting when the pilot ignites but the spark continues.

Pilot Flame Not Igniting

Troubleshooting when the pilot does not ignite.

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