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York SUNLINE MagnaDRY DR180 User Manual

York SUNLINE MagnaDRY DR180
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INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE
YOU BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SUNLINE MagnaDRY™
GAS/ELECTRIC SINGLE PACKAGE
AIR CONDITIONERS
MODELS: DR180, 240 & 300
127915-YIM-A-0405
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . .6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . .63
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . .64
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . .66
See the following pages for a complete Table of Con-
tents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
are intended to
clarify or make the installation easier. Cautions
are given
to prevent equipment damage. Warnings
are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.

Table of Contents

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York SUNLINE MagnaDRY DR180 Specifications

General IconGeneral
BrandYork
ModelSUNLINE MagnaDRY DR180
CategoryAir Conditioner
LanguageEnglish

Summary

GENERAL

SAFETY CONSIDERATIONS

Discusses hazards of installation and servicing by unqualified personnel.

INSPECTION

Instructions for inspecting the unit for transit damage and reporting it.

REFERENCE

Lists additional information sources for design, installation, operation, and service.

RENEWAL PARTS

Refers to a specific maintenance and service information manual for parts.

APPROVALS

Lists design certifications by CSA for various unit configurations and installation types.

PRODUCT NOMENCLATURE

INSTALLATION

INSTALLATION SAFETY INFORMATION

General safety precautions and warnings for installing the unit.

LIMITATIONS

Lists national and local safety codes that must be followed during installation.

LOCATION

Guidelines for selecting a suitable outdoor location for the unit.

RIGGING AND HANDLING

Instructions and precautions for lifting and moving the unit safely.

CLEARANCES

Required clearances for proper operation, service, and combustion air.

DUCTWORK

Guidance on designing and sizing ductwork according to ACCA standards.

FIXED OUTDOOR AIR INTAKE DAMPER

Instructions for installing the fixed outdoor air intake damper assembly.

CONDENSATE DRAIN

Instructions for plumbing the condensate drain line, including trapping.

COMPRESSORS

Information about factory-adjusted compressor mountings and not loosening bolts.

FILTERS

Details on supplied filters, conversion to four-inch filters, and maintenance.

SERVICE ACCESS

Lists the removable panels providing access to various unit components.

THERMOSTAT

Guidelines for locating and installing the room thermostat.

POWER AND CONTROL WIRING

Requirements for field wiring, grounding, and power supply.

OPTIONAL ELECTRIC HEAT

Information on factory-installed electric heaters, power supply, and CFM limitations.

OPTIONAL GAS HEAT

Details on gas-fired heaters, conversion to L.P. gas, and application data.

GAS PIPING

Guidance on proper gas piping sizing and installation according to codes.

GAS CONNECTION

Instructions for routing the gas supply line and typical piping arrangements.

L.P. UNITS, TANKS AND PIPING

Information on converting units for L.P./Propane gas and operational requirements.

VENT AND COMBUSTION AIR HOODS

Instructions for installing vent and combustion air hoods for proper unit function.

OPTIONAL ECONOMIZER/MOTORIZED DAMPER RAIN HOOD

Refers to instructions for field assembly of an economizer rain hood.

OPTIONAL POWER EXHAUST/BAROMETRIC RELIEF DAMPER AND RAIN HOOD

Refers to instructions for installing power exhaust/barometric relief damper and rain hood.

OPTIONAL ECONOMIZER AND POWER EXHAUST DAMPER SETPOINT ADJUSTMENTS AND INFORMATION

Details on adjusting economizer and power exhaust damper setpoints.

INDOOR AIR QUALITY

Information on indoor air quality sensor inputs and their effect on damper modulation.

CFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONS

OPERATION

SEQUENCE OF OPERATIONS OVERVIEW

Overview of how thermostat calls control unit operations for heating and cooling.

CONTINUOUS BLOWER OPERATION

Supply air blower operates continuously during cooling or heating cycles.

INTERMITTENT BLOWER OPERATION

Blower operates only when cooling or heating is requested.

NO OUTDOOR AIR OPTIONS OPERATION

Cooling operation when no outdoor air intake is used.

ECONOMIZER SINGLE ENTHALPY OPERATION

Economizer operation with a single enthalpy sensor.

ECONOMIZER DUAL ENTHALPY OPERATION

Economizer operation with dual enthalpy sensors for maximum efficiency.

ECONOMIZER WITH POWER EXHAUST OPERATION

Economizer operation combined with a power exhaust system.

COOLING OPERATION ERRORS

MOTORIZED OUTDOOR AIR DAMPERS

Explains operation of motorized outdoor air dampers when "R" to "G" circuit is complete.

HIGH-PRESSURE LIMIT SWITCH

Describes unit response to high-pressure limit switch opening during cooling.

LOW-PRESSURE LIMIT SWITCH

Describes unit response to low-pressure limit switch opening during cooling.

FREEZESTAT

Describes unit response to freezestat opening during cooling operation.

LOW AMBIENT COOLING

Details operation of the unit in low ambient cooling mode with defrost cycle.

SAFETY CONTROLS

Lists safety controls monitored by the unit control board for cooling systems.

REHEAT MODE SEQUENCE OF OPERATION

NORMAL MODE

Describes the normal mode of reheat operation for dehumidification.

ALTERNATE MODE

Describes the alternate mode of reheat operation for dehumidification.

ELECTRIC HEATING SEQUENCE OF OPERATIONS

HEATING OPERATION ERRORS

TEMPERATURE LIMIT

Describes how the UCB reacts to temperature limit switches during heating.

SAFETY CONTROLS

Lists safety controls monitored by the UCB for electric heat units.

FLASH CODES

Mentions flash codes for errors and refers to a table.

RESET

How to reset heating flash codes by lowering the thermostat.

HEAT ANTICIPATOR SETPOINTS

Importance of correct heat anticipator setpoints for cycle length and temperature swing.

GAS HEATING SEQUENCE OF OPERATIONS

GAS HEATING OPERATION ERRORS

TEMPERATURE LIMIT

How the UCB reacts to temperature limits during gas heating.

GAS VALVE

How the UCB monitors the gas valve and its response to voltage signals.

SAFETY CONTROLS

Lists safety controls monitored by the UCB for gas furnace units.

START-UP (COOLING)

PRESTART CHECK LIST

List of checks to perform before starting the unit for cooling.

OPERATING INSTRUCTIONS

Steps to follow for operating the unit in cooling mode.

POST START CHECK LIST

List of checks to perform after the unit has started in cooling mode.

START-UP (GAS HEAT)

PRE-START CHECK LIST

Checks to perform before starting the unit for gas heat.

OPERATING INSTRUCTIONS

Steps to follow for operating the unit in gas heat mode.

TO SHUT DOWN

Instructions for shutting down the gas heat operation.

POST-START CHECK LIST (GAS)

Checks to perform after the unit has started in gas heat mode.

MANIFOLD GAS PRESSURE ADJUSTMENT

How to adjust manifold gas pressure for proper burner operation.

PILOT CHECKOUT

Steps to check and adjust the pilot flame for proper ignition.

BURNER INSTRUCTIONS

Instructions for checking or changing burners, pilot, or orifices.

BURNER AIR SHUTTER ADJUSTMENT

How to adjust burner shutters for proper flame appearance.

CHECKING GAS INPUT

Steps to check natural gas input and calculate Btu input.

ADJUSTMENT OF TEMPERATURE RISE

BELT DRIVE BLOWER

Information about belt drive blowers and pulley adjustment.

TROUBLESHOOTING

COOLING TROUBLESHOOTING GUIDE

Troubleshooting steps for common cooling system issues.

GAS HEAT TROUBLESHOOTING GUIDE

UNIT FLASH CODES

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