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York SUNLINE ULTRA D1HG 048 User Manual

York SUNLINE ULTRA D1HG 048
24 pages
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CONTENTS
GENERAL ....................................3
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REFERENCE..................................3
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LIMITATIONS..................................4
UNIT APPLICATIONS DATA . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION....................................4
RIGGINGANDHANDLING .......................4
CLEARANCES.................................5
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS .....................................5
CONDENSATEDRAIN ..........................5
THERMOSTAT ................................6
POWERANDCONTROLWIRING .................6
COMPRESSORS...............................6
OPTIONALECONOMIZERRAINHOOD ............7
DISCONNECTSWITCHBRACKET ................9
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PRELIMINARYOPERATIONCOOLING............15
COOLINGSEQUENCEOFOPERATION ...........15
SAFETYCONTROLS ..........................15
HEATING SEQUENCE OF OPERATION . . . . . . . . . . . 15
TWO-STAGEHEATING: ........................16
HEATANTICIPATORSETPOINTS................16
BELT-DRIVEBLOWER .........................16
NORMALMAINTENANCE.......................17
INSTALLATION
INSTRUCTION
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
START TO INSTALL YOUR FURNACE.
SAVE THIS MANUAL
SUNLINE ULTRA
TM
GAS / ELECTRIC SINGLE
PACKAGE AIR CONDITIONERS
MODELS: D1HG 036, 048 & 060
(12-13 SEER)
035-14841-000 Rev. A (0701)
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York SUNLINE ULTRA D1HG 048 Specifications

General IconGeneral
BrandYork
ModelSUNLINE ULTRA D1HG 048
CategoryAir Conditioner
LanguageEnglish

Summary

Installation Instruction for Sunline Ultra Gas/Electric Air Conditioners

General Information and Approvals

General Unit Description

Overview of YORK Model DHG single package air conditioners with gas heat for outdoor installation.

Inspection Procedures

Guidance on inspecting the unit for damage during transit and reporting any issues.

Reference Documents

List of forms providing additional information on installation, operation, and service.

Unit Approvals and Certifications

Details on design certifications by CGA and UL listing for the unit's intended use.

Product Identification and Site Selection

Product Nomenclature Explained

Explanation of the model coding system for YORK Sunline Ultra Gas/Electric units.

Installation Limitations and Codes

Mandatory adherence to national and local safety codes for unit installation.

Recommended Unit Location

Guidelines for selecting an optimal outdoor location, considering air supply and building structure.

Rigging and Handling Precautions

Instructions for safely lifting and moving the unit, emphasizing proper sling and spreader use.

Installation Requirements and Components

Required Clearances for Operation

Specifies minimum clearances needed around the unit for proper operation and servicing.

Ductwork Design and Installation

Guidance on designing and sizing ductwork according to ACCA standards and connecting it to the unit.

Filter Installation and Maintenance

Information on filter types, installation, and the importance of keeping them clean.

Condensate Drain System Setup

Instructions for installing the condensate drain line, including trapping for proper drainage.

Service Access Panel Locations

Identification of removable panels providing access to internal unit components for service.

Electrical Connections and Component Details

Thermostat Installation Guidelines

Recommendations for thermostat location and wiring for optimal performance and accuracy.

Power and Control Wiring Procedures

Details on field wiring requirements, grounding, and electrical code compliance.

Compressor Mounting and Shipping Bolts

Instructions for releasing compressor mounting bolts after unit installation.

Optional Economizer Rain Hood Assembly

Economizer Rain Hood Component Preparation

Steps for removing and preparing hood components, filters, and sensors for installation.

Outdoor Air Sensor Mounting and Wiring

Instructions for mounting the outdoor air sensor and connecting its wiring to the unit.

Hood Assembly and Sealing

Procedure for assembling hood side plates, top cover, and ensuring proper corner sealing.

Fillpiece and Filter Installation

Steps for installing the fillpiece and filters into the hood assembly, noting airflow direction.

Disconnect Switch Bracket and Electric Heat

Disconnect Switch Bracket Installation

Guide for installing the provided bracket for mounting a field-supplied disconnect switch.

Electric Heater Installation Overview

Information on the availability and installation of field-installed electric heater accessories.

Unit Dimensions and Clearances

Unit Base and Rail Configuration

Diagrams showing unit base with rails and considerations for bottom duct openings.

Clearance Requirements by View

Detailed clearance requirements for front, back, left, right, and below the unit.

Utilities Entry and Knockout Data

Information on electrical knockout hole sizes and their designated uses for wiring entry.

Duct Cover Applications

Instructions for managing duct covers for side and bottom duct applications.

Field Wiring Diagrams

Power Wiring Connections

Diagram illustrating the basic power wiring connections to the unit.

Control Wiring for Cooling Only Systems

Wiring schematic for connecting a 24-volt thermostat to a cooling-only unit.

Control Wiring for Cooling/Heating Systems

Wiring schematics for 24-volt and electronic programmable thermostats for cooling/heating.

Unit Operation and Safety Controls

Cooling System Description

Overview of the air-cooled condenser and the factory-charged refrigerant system.

Preliminary Cooling Operation Steps

Procedure for energizing the crankcase heater and performing initial unit warm-up cycles.

Cooling Sequence of Operation

Detailed steps for single-stage and two-stage cooling operation based on thermostat input.

Refrigerant System Safety Controls

Explanation of safety controls like Freezestat, High Pressure Cutout, and Low Pressure Switch.

Heating Sequence of Operation

Description of the heating sequence for single-stage and two-stage heating thermostats.

Heating Adjustments and Airflow Balancing

Two-Stage Heating Operation

Steps for controlling two-stage heating, including blower operation and first-stage heat.

Continuous Blower Operation

Method for achieving continuous blower operation by adjusting thermostat wiring.

Heat Anticipator Setpoint Adjustment

Importance of correct heat anticipator settings for temperature control and cycle length.

Checking Supply Air CFM

Procedure for measuring and balancing supply air CFM using static resistance and blower data.

Belt Drive Blower Adjustment

Instructions for adjusting the variable pitch pulley on belt-drive blowers to achieve desired CFM.

Maintenance and Final Approval

Normal Maintenance Procedures

Routine maintenance tasks including filter inspection, motor care, and outdoor coil cleaning.

Securing Owner's Approval

Steps to ensure the owner understands unit operation, controls, and basic functions.

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