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York YCUL0020 User Manual

York YCUL0020
178 pages
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Products are produced at a
f a c ilit y wh o s e qu a l i t y -
management systems are
ISO9001 certified.
R-410A
YCUL0020–YCUL0072
Air-Cooled Scroll Compressor Condensing Units
Style E (50 Hz and 60 Hz)
15 ton to 80 ton
50 kW to 280 kW
Air-Cooled Scroll
Compressor Condensing Units
Installation, Operation, and
Maintenance
Supersedes: 150.63-NM9 (1220) Form 150.63-NM9 (521)
Issue Date:
May 20, 2021
035-22896-000

Table of Contents

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York YCUL0020 Specifications

General IconGeneral
BrandYork
ModelYCUL0020
CategoryHeat Pump
LanguageEnglish

Summary

General safety guidelines

Safety symbols

Explains the meaning of safety symbols used in the document to alert readers to specific situations.

About this Manual

Explains hazard terms and the manual's content, intended audience, and provides safety precautions.

Changeability of this document

Revision notes

Lists technical revisions made to the document, excluding formatting or grammatical changes.

Associated literature

Conditioned based maintenance

SECTION 1 – GENERAL EQUIPMENT INFORMATION AND SAFETY

Introduction

Provides an overview of the YCUL condensing units, their purpose, and construction details.

Compressors

Details the hermetic scroll compressors used, including their design and features.

Condenser

Describes the construction and specifications of the condenser coils.

Low Sound Fans

Details the low noise airfoil section design of the composite fan blades.

Motors

Describes the totally enclosed air-over fan motors, their features, and bearings.

Refrigerant Circuit

Outlines the components and connections within the unit's refrigerant circuit.

Warranty

Explains the warranty coverage, limitations, and conditions for claims.

Safety and Quality

Standards for Safety and Quality

Lists the ISO accreditation and applicable industry standards and codes the units comply with.

Responsibility for Safety

Defines the primary responsibilities of individuals operating or working on the machinery.

Misuse of Equipment

Warns against using the unit for unintended purposes or outside specified design parameters.

Structural Support

Mechanical Strength

General Access

Pressure Systems

Electrical

Rotating Parts

Sharp Edges

Refrigerants and Oils

High Temperature and Pressure Cleaning

Emergency Shutdown

Section 2 – Product description

Introduction

Describes the YORK Air-Cooled Scroll Condensing Units, their application, and design.

General System Description

Provides an overview of the unit's components and overall system description.

Compressors

Details the hermetic scroll compressors used, including their design and features.

Condenser

Describes the construction and specifications of the condenser coils.

Low Sound Fans

Details the low noise airfoil section design of the composite fan blades.

Motors

Microcomputer Control Center

Display/Print

Explains the display capabilities and printing functions for system information.

Entry

Describes how to enter setpoints or modify system values.

Setpoints

Lists the parameters that can be updated via the entry function.

Unit On/Off Switch

Communications

Power Panel

Building Automation System Interface

Electrical Options

Compressor Power Connections

Details standard and optional compressor power connection methods.

Single-Point Supply Terminal Block

Describes the standard single-point terminal block connection for YCUL models.

Single-Point Non-Fused Disconnect Switch

Details the unit-mounted disconnect switch for power isolation during servicing.

Single-Point Circuit Breaker

Describes the unit-mounted circuit breaker for power isolation during servicing.

Control Transformer

Explains the function and capacity of the control transformer.

Power Factor Correction Capacitors

Describes the factory-mounted capacitors for power factor correction.

Control Options

Ambient Kit (Low)

Describes the factory-mounted accessory for operation in low ambient temperatures down to 0°F.

Ambient Kit (High)

Describes the factory-mounted kit required for operation above 110°F ambient temperatures.

Building Automation System Interface

Details the interface options for connecting to building automation systems.

Language LCD and Keypad Display

Lists available languages for unit controls and keypad display.

Discharge Pressure Transducers and Readout Capability

Describes the optional pressure transducers for sensing and displaying discharge pressure.

Suction Pressure Transducers

Multi-Unit Sequencing

Compressor and Piping Options

Chicago Code Relief Valves

Describes the factory-mounted relief valves meeting Chicago code requirements.

Service Isolation Valve

Notes that service isolation valves are standard to the unit.

Hot Gas By-Pass

Explains the hot gas bypass feature for stable operation at low capacities.

Condenser and Cabinet Options

Pre-Coated Fin Condenser Coils

Describes epoxy coated aluminum fins for corrosion resistance in specific environments.

Post-Coated Dipped Condenser Coils

Describes dipped-cured condenser coils suitable for most corrosive applications.

CopbeforeFin Condenser Coils

Describes coils with copbeforefins, not recommended for acid rain exposure.

Enclosure Panels (Unit)

Describes tamperproof enclosure panels that prevent unauthorized access.

Louvered Panels (Full Unit)

Describes louvered panels that provide airflow while screening components.

Sound Attenuation

Compressor Acoustic Sound Blanket

Describes the individually enclosed compressor acoustic sound blanket.

Ultra Quiet Fan

Vibration Isolators

Power panel components

Product identification number (PIN)

Basic Unit

Details the structure of the basic model number and its components.

Product identification number (PIN) (cont’d)

PFC

Describes the Power Factor Capacitor feature and its options.

AMB

Details the Ambient Kits options for low and high ambient conditions.

BAS

Explains the BAS Reset/Offset options for system control.

LCD

Lists the available language options for the LCD and keypad display.

RDOUT

Describes the Readout Kits options, including standard and special pressure readouts.

SAFETY

Specifies the Safety Codes option for North American safety compliance.

SENSOR

Refers to sensor options and special quotes.

PUMP

Describes the Motor Current Module option and special quotes.

REMOTE

Details the Remote Panel options, including OptiView and special quotes.

SEQ

Explains the Sequence Kit options for unit control.

TEMP

Describes Suction Temp options and special LWT requirements.

CHICAGO

Lists options for Chicago code kits and service isolation valves.

VALVES

Refers to standard and special optional valves.

HGBP

Details the Hot Gas Bypass options for one or two circuits.

GAUGE

Refers to gauge options and special quotes.

OVERLOAD

Refers to overload options and special quotes.

Product identification number (PIN) (cont’d)

HTR

Describes the Crankcase Heater option, standard or special.

DWP

Refers to DWP options and special quotes.

INS

Refers to Insulation options and special quotes.

FLANGES

Refers to Flanges options and special quotes.

FLOW

Describes the Flow Switch option and special quotes.

VESSEL

Refers to Vessel Codes options and special quotes.

CLR

Refers to Cooler options and special quotes.

PIN44

Refers to PIN 44 options and special quotes.

COILS

Details the different types of condenser coils available, including aluminum and coated options.

PIN46

Refers to PIN 46 options and special quotes.

FANMOTORS

Describes the Fan Motors options, including TEAO and special requirements.

ENCL

Details the Enclosure Panels options, including wire and louvered types.

ACOUSTIC

Describes the Acoustic Blanket options for noise reduction.

SRDOCS

Refers to SR Documents options and special quotes.

PIN51

Refers to PIN 51 options and special quotes.

FANS

Describes the Sound Fans options, including standard and ultra low sound.

Product identification number (PIN) (cont’d)

PAINT

Refers to paint options and special quotes.

ISOL

Details the Vibration Isolators options: standard, seismic, neoprene, and special.

WARRANTY

Refers to warranty options, noted as marketing purposes only.

REFWTY

Refers to Refrigerant Wty options, noted as marketing purposes only.

SHIP

Describes Ship Instructions options, including Buy American Act compliance.

PIN 58

Refers to PIN 58 option, noted as marketing purposes only.

PKG

Refers to Pump package options and special quotes.

PKGOPT

Refers to Pump Package Options and special quotes.

MFG

Indicates the Plant of Manufacture location.

LOC

Lists manufacturing locations like Monterrey and San Antonio.

YW

Refers to YorkWorks version and upload options.

SQ

Refers to special quote options.

Refrigerant flow diagram

Process and instrumentation diagram

Section 3 – Handling and storage

Delivery and Storage

Details unit testing, shipping, and precautions for storing the unit before installation.

Inspection

Instructs on inspecting the unit for shipping damage upon receipt and reporting any issues.

Unit Rigging

Section 4 – Installation

Installation Checklist

Lists essential checks to be performed before placing the units into operation.

Handling

Advises on careful handling of completely assembled units to prevent damage.

Location and Clearances

Specifies requirements for unit placement, including minimum clearances for airflow and servicing.

Foundation

Details requirements for a flat, level foundation capable of supporting the unit's operating weight.

Ground Level Locations

Provides recommendations for substantial, non-settling bases and security measures for ground locations.

Rooftop Locations

Covers considerations for rooftop installations, emphasizing structural strength and roof protection.

Noise Sensitive Locations

Advises on siting the unit away from noise-sensitive areas and utilizing noise level data.

Corrosive Environments

Spring Isolators (Optional)

Compressor Mounting

Pipework Arrangement

DuctWork Connection

Recommendations of the Building Services Research Association

Offers ductwork recommendations for unit operation and performance.

Wiring

Field Wiring

System Run Contacts

Alarm Status Contacts

Remote Start/Stop Contacts

Remote Emergency Cutoff

Remote Temp Reset Input

Load Limit Input

Liquid Line Solenoid Connections

Discharge Air Sensor

Zone Thermostats, Suction Pressure Control Only (Remote Start/Stop)

Air Proving Switch/Remote Start-Stop Contacts

Evaporator Blower Start Contacts

Relief Valves

High Pressure Cutout

Compressor Heaters

Refrigerant Piping

General

Provides general guidelines for connecting refrigerant piping, emphasizing efficiency and design responsibility.

Refrigerant Piping Reference

R-410A CopbeforeLine Sizing

Recommends ASTM B280 material and provides derate information for R-410A systems.

YCUL Line Sizing Notes

Details maximum design working pressure and discharge pipe diameter for YCUL chillers.

Refrigerant Line Sizing

Evaporator Below Condensing Unit

Condenser Below Evaporator

Oil Traps

Refrigerant Charge

Refrigerant Piping Reference

Filter Driers / Sight Glasses / TXVs

Single-point supply connection – terminal block, non-fused disconnect switch, or circuit breaker

Discharge Air Sensor Field Wiring

Control wiring

Section 5 – Technical data

Operational limitations (English)

Lists operating limitations, including voltage and temperature constraints, to prevent compressor damage.

Voltage Limitations

Specifies absolute voltage limitations that must not be exceeded to prevent compressor damage.

Physical data (English)

Physical data (SI)

Electrical data

Micro Panel Power Supply

Details the power supply requirements for the micro panel, including control power and overcurrent protection.

Voltage Range

Lists the minimum and maximum voltage limits for different unit power configurations.

Electrical notes

Electrical data

Electrical data

Table 10 - Lug Ranges

Electrical notes and legend

Electrical notes and legend (cont’d)

Wiring diagrams

YCUL0020-YCUL0035 Low sound

Control wiring diagram for low sound models.

YCUL0031-0035 Ultra low sound (460 V and 380-415 V 50 Hz)

Control wiring diagram for ultra low sound models.

Figure 13 - Control Wiring Diagram, Single Circuit, IPU II

YCUL0031-0035 Ultra low sound (200 V, 230 V, 380 V, and 575 V)

Control wiring diagram for ultra low sound models across different voltages.

Figure 14 - Control Wiring Diagram, Dual Circuit, IPU II

YCUL0045-YCUL0055 Low sound

Control wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (460 V and 380-415 V 50 Hz)

Control wiring diagram for ultra low sound models.

Figure 15 - Control Wiring Diagram, Dual Circuit, IPU II

YCUL0065-YCUL0072 Low sound

Control wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (200 V, 230 V, 380 V and 575 V)

Control wiring diagram for ultra low sound models across various voltages.

Figure 16 - Control Wiring Diagram, Details, Single Circuit

Figure 17 - Control Wiring Diagram, Details, Dual Circuit

Power options connection diagrams

YCUL0020-YCUL0024 Low sound (200 V, 230 V, 380 V, 460 V, and 575 V)

Power connection diagram for low sound models across multiple voltages.

Power options connection diagrams

YCUL0020-YCUL0024 Low sound (380-415 V/3/50)

Power connection diagram for low sound models operating on 380-415 V/3/50 Hz.

Figure 20 - Power Wiring, Single Circuit

YCUL0031-YCUL0035 Low sound

Power wiring diagram for low sound models.

YCUL0031-YCUL0035 Ultra low sound (460 V and 380-415 V/3/50)

Power wiring diagram for ultra low sound models.

Figure 21 - Power Wiring, Single Circuit

YCUL0031-YCUL0035 Ultra low sound (200 V, 230 V, 380 V, and 575 V)

Power wiring diagram for ultra low sound models across various voltages.

Figure 22 - Power Wiring, Dual Circuit

YCUL0045-YCUL0055 Low sound

Power wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (460 V and 380-415 V 50 Hz)

Power wiring diagram for ultra low sound models.

Figure 23 - Power Wiring, Dual Circuit

YCUL0065-YCUL0072 Low sound

Power wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (200 V, 230 V, 380 V, and 575 V)

Power wiring diagram for ultra low sound models across various voltages.

Figure 24 - Connection Wiring, Single Circuit

YCUL0020-YCUL0024 Low sound (200 V, 230 V, 380 V, 460 V, and 575 V)

Connection wiring diagram for low sound models across multiple voltages.

Figure 25 - Connection Wiring, Single Circuit

YCUL0020-YCUL0024 Low sound (380-415 V/3/50)

Connection wiring diagram for low sound models operating on 380-415 V/3/50 Hz.

Figure 26 - Connection Wiring, Single Circuit

YCUL0031-YCUL0035 Low sound

Connection wiring diagram for low sound models.

YCUL0031-YCUL0035 Ultra low sound (460 V and 380-415 V/3/50)

Connection wiring diagram for ultra low sound models.

Figure 27 - Connection Wiring, Single Circuit

YCUL0031-YCUL0035 Ultra low sound (200 V, 230 V, 380 V, and 575 V)

Connection wiring diagram for ultra low sound models across various voltages.

Figure 28 - Connection Wiring, Dual Circuit

YCUL0045-YCUL0055 Low sound

Connection wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (460 V and 380-415 V 50 Hz)

Connection wiring diagram for ultra low sound models.

Figure 29 - Connection Wiring, Dual Circuit

YCUL0065-YCUL0072 Low sound

Connection wiring diagram for low sound models.

YCUL0045-0072 Ultra low sound (200 V, 230 V, 380 V, and 575 V)

Connection wiring diagram for ultra low sound models across various voltages.

Dimensions (English)

Dimensions – YCUL0020 to 0072 (ENGLISH)

Dimensions – YCUL0020 to 0072 (SI)

Dimensions – YCUL0020 to 0072 (SI)

Clearances

Weight distribution and isolator mounting positions

Isolator locations (English)

Isolator locations (SI)

Isolation information

One inch deflection spring isolator cross-reference

Lists isolator models with their rated capacity, deflection, and color codes.

One inch deflection spring isolators installation instructions

Two inch deflection seismic isolator cross-reference

Seismic isolator installation and adjustment

Durulene isolator cross-reference

Installation of durulene vibration isolators

Section 6 – Commissioning

Commissioning of this unit should only be carried out by Johnson Controls Authorized personnel.

Emphasizes that commissioning must be performed by authorized personnel familiar with the literature.

Preparation – power off

Lists basic checks to be performed with the unit's power switched OFF before commissioning.

Compressor oil

Provides instructions for adding oil to the compressor circuit and checking oil levels.

Fans

Instructs to check fans for free rotation, damage, and secure guards.

Isolation / Protection

Verifies electrical supply is from a single point and recommended fuse sizes are not exceeded.

Control panel

Ensures the control panel is free of foreign materials and is clean.

Power connections

Checks correct power cable connections to terminal blocks or circuit breakers.

Grounding

Supply voltage

Preparation – power on

Switch settings

Ensures the unit switch is OFF and circuit breaker is ON, verifying panel display illumination.

Compressor heaters

Verifies compressor heaters are energized and outlines pre-heating requirements based on ambient temperature.

Air flow switch

Checks the correct fitting and wiring of the air flow switch into the control panel.

EQUIPMENT PRE-STARTUP AND STARTUP CHECKLIST

A. Pre-Startup

Covers initial checks before starting the unit, including inspection and refrigerant piping.

Unit Checks

Details checks for shipping damage, piping, leaks, valve positions, oil level, and airflow.

B. Compressor Heaters

Confirms compressor heaters are energized and checks voltage supply.

C. Startup

Covers panel checks, power verification, programming setpoints, and cycling components.

Panel Checks

Ensures panel is clean, power is verified, and setpoints are programmed.

TABLE 1 - SETPOINTS ENTRY LIST

Cooling setpoints

Explains how to program cooling setpoints and ranges for Discharge Air or Suction Pressure control.

D. CHECKING SUPERHEAT AND SUBCOOLING

E. LEAK CHECKING

Section 7 – Unit controls

Introduction

Introduces the Millenium MicroComputer Control Center and its four main components.

Microprocessor board

Describes the microprocessor board's role as controller, input multiplexer, and output issuer.

Unit switch

Display

Keypad

Battery back-up

Transformer

Single system select and programming # of compressors

Status key

Unit status

Describes how the display shows unit status like running, demand, faults, and external cycling.

General status messages

Lists general status messages that apply to individual systems or the entire unit.

System Safeties

SYS 1 COMP S RUN

Indicates the number of compressors running in System 1.

SYS 1 ZONE THERM OFF

Indicates zone thermostats for System 1 are open.

SYS 1 AR TIMER

Shows remaining time on the anti-recycle timer for System 1.

SYS 1 ACTIMER

Indicates the anti-coincidence timer status for System 1.

SYS 1 DSCH LIMITING

Indicates when discharge pressure limiting is active, affecting system loading.

SYS 1 SUCT LIMITING

Indicates when suction pressure limiting is active, affecting system loading.

SYS 1 LOAD LIMIT XX%

Shows that load limiting is in effect and the percentage of limiting applied.

MANUAL OVERRIDE

Indicates Manual Override mode is selected, ignoring the daily schedule.

System Safeties

SYS 1 PUMPING DOWN

Indicates a compressor is in the process of pumping the system down.

SYS 1 HIGH DSCH PRESS

Indicates a high discharge pressure cutout fault condition.

SYS 1 LOW SUCT PRESS

Indicates a low suction pressure cutout fault, protecting against coil freeze-up.

SYS 1 MP/HPCO FAULT

Indicates a Motor Protector or High Pressure Cutout fault.

Unit Safeties

UNIT FAULT: LOW AMBIENT TEMP

Safety shutdown to protect the unit from operating in low ambient conditions.

UNIT FAULT: 115 VAC UNDER VOLTAGE

Safety ensuring the system is not operated at voltages that could cause microprocessor malfunction.

UNIT FAULT: HIGH MTR CURR

Indicates the unit will shut down when voltage exceeds programmed trip voltage.

System Safeties

SYS 1 HIGH MTR CURR

Indicates system shutdown if actual feedback voltage exceeds programmed trip voltage.

Unit Safeties

UNIT FAULT: LOW AMBIENT TEMP

Safety shutdown for low ambient temperature, protecting the unit.

UNIT FAULT: 115 VAC UNDER VOLTAGE

Safety preventing operation at damaging low voltages affecting the microprocessor.

UNIT FAULT: HIGH MTR CURR

Indicates unit shutdown due to exceeding programmed trip voltage related to current.

Unit warning

!! LOW BATTERY !!

Warns of low battery, indicating loss of programmed values and prevention of unit operation.

INCORRECT UNIT TYPE

Indicates an incorrect unit type configuration, requiring a jumper for proper operation.

Status key messages

General Messages

Lists general status messages like Unit Switch Off, Remote Shutdown, and Daily Schedule Shutdown.

System Safeties

Lists system safeties such as high discharge pressure and low suction pressure faults.

Unit Safeties

Lists unit safeties including low ambient temperature and 115VAC undervoltage.

Unit Warnings

Lists unit warnings such as Low Battery and Incorrect Unit Type.

Display/Print keys

ObeforeData key

Describes how to access unit and system operating parameters using the OBeforeData key.

SYS X SP = XXXX PSIG

SYS X HOURS

LOAD TIMER

LEAD SYSTEM IS SYSTEM NUMBER 2

ACTIVE REMOTE CTRL

UNIT AMPS = 54.0 VOLTS = 1.2

SYS X COMPS STATUS 1=XXX 2=XXX 3=XXX

SYS X RUN TIME XX-XX-XX-XX D-H-M-S

SYS X FAN STAGE 3

ObeforeData quick reference list

Print key

Operating data printout

Describes how to obtain a printout of current system operating parameters.

History printout

History displays

DISPLAY SAFETY SHUTDOWN NO. 1 (1 TO 6)

Allows selection of history buffers to view shutdown conditions.

SHUTDOWN OCCURRED 03:56PM 29 JAN 02

Shows the date and time when a specific shutdown occurred.

SOFTWARE VERSION C.M08.14.02

Displays the unit's software version.

UNIT FAULT: LOW SUCT PRESS

Indicates the type of fault that occurred, specifically low suction pressure.

UNIT TYPE CONDENSING UNIT

Displays the unit type, confirming it as a condensing unit.

AMBIENT CONTROL XXXXXXXX

Shows the type of ambient control, standard or low.

LOCAL / REMOTE MODE XXXXXXXX

Indicates the current control mode selection: local or remote.

CONTROL MODE SUCTION PRESSURE

Indicates the control mode is suction pressure.

LEAD / LAG CONTROL XXXXXXXX

Shows the lead/lag control type: manual or automatic.

FAN CONTROL DISCHARGE PRESSURE

Indicates the fan control mode is based on discharge pressure.

MANUAL OVERRIDE MODE XXXXXXXX

Shows whether manual override mode is enabled or disabled.

CURRENT FEEDBACK XXXXXXXXXXXXXX

Displays the type of current feedback utilized.

SOFT START XXXXXXX

Indicates if the optional European Soft Start was installed.

DISCHARGE PRESSURE CUTOUT = XXXX PSIG

Displays the programmed discharge pressure cutout setting.

SUCTION PRESSURE CUTOUT = XXXX PSIG

Displays the programmed suction pressure cutout setting.

LOW AMBIENT TEMP CUTOUT = XXX.X °F

FAN CONTROL ON PRESSURE = XXX PSIG

FAN DIFFERENTIAL OFF PRESSURE = XXX PSIG

SYS 1 TRIP VOLTS = X.X VOLTS

SYS 2 TRIP VOLTS = X.X VOLTS

DISCHARGE AIR TEMP = XXX.X °F

SETPOINT = XXX.X °F

SETPOINT = XXX.X °F

SYS 1 SP = XXXX PSIG

SYS 2 SP = XXXX PSIG

AMBIENT AIR TEMP = XXX.X °F

LEAD SYSTEM IS SYSTEM NUMBER X

EVAP PUMP IS XXX EVAP HEATER IS XXX

ACTIVE REMOTE CTRL XXXX

UNIT ACTUAL AMPS = XXX.X AMPS

SYS X COMPS STATUS 1=XXX 2=XXX 3=XXX

SYS X RUN TIME XX-XX-XX-XX D-H-M-S

Entry keys

Up and down arrow keys

Describes how arrow keys are used with other keys for scrolling and changing values.

Setpoints keys

Cooling setpoints

Details how to program cooling setpoints and ranges for different control modes.

REMOTE SUCTION PRESSURE CONTROL

SETPOINT = 55.0 °F RANGE = +/- 5.0 °F

REM SETP = 55.0 °F RANGE = +/- 5.0 °F

REM SP X = 105 PSIG RANGE = +/- 3 PSIG

DISCHARGE PRESSURE CUTOUT = 570 PSIG

SUCTION PRESSURE CUTOUT = 80.0 PSIG

LOW AMBIENT TEMP CUTOUT = 25.0 °F

ANTI RECYCLE TIMER = 600 SEC

FAN CONTROL ON PRESSURE = XXX PSIG

FAN DIFFERENTIAL OFF PRESSURE = XXX PSIG

TOTAL NUMBER OF COMPRESSORS = 6

460 VAC system trip volts

460 VAC unit trip volts

208/230 VAC units

REMOTE UNIT ID PROGRAMMED = X

Table 13 - Cooling Setpoints Programmable Limits and Defaults

Table 14 - Program Key Limits and Defaults

Table 15 - Setpoints Quick Reference List

ObeforeData quick reference list

Offers a quick reference list for information available under the OBeforeDATA key.

Unit keys

Options key

Describes how to scroll through and change programmable options using the OPTIONS key.

Option 1 – Language

Allows programming of the display language to English, Spanish, French, German, or Italian.

Option 2 – System Switches

Explains the system switches for controlling individual systems and the effect of turning them OFF.

Option 3 – Ambient Control Type

Describes ambient control types: Standard (25°F cutout) and Low Ambient (0°F cutout) with kit requirement.

Option 4 – Local/Remote Control Type

Option 5 – Unit Control Mode

Option 6 – Display Units

Option 7 – Lead/Lag Type

Option 8 – Condenser Fan Control Mode

Option 9 – Manual Override Mode

Option 10 – Current Feedback Options Installed

Option 11 – Power Fail Restart

Option 12 – Soft Start Enable/Disable

Option 13 – Unit Type

Option 14 – Refrigerant Type

Option 15 – Expansion Valve Type

Option 16 – Flash Card Update

Option 17 – Remote Temperature Reset

Option 18 – Hot Gas Bypass Type

Option 19– Data Logging

Clock

Section 8 – Unit operation

Capacity control

Initiates the unit start sequence, detailing the role of permissive inputs and evaporator blower contacts.

Suction pressure limit controls

Explains anticipatory controls to prevent low-pressure cutouts, detailing loading prevention based on suction pressure.

Discharge pressure limit controls

Describes controls that unload the system before safety limits are reached due to high load.

Discharge air temperature control

Details the setpoint, high/low limits, and sequences for controlling discharge air temperature.

Suction pressure control

System lead/lag

Compressor lead/lag

Anti-recycle timer

Anti-coincidence timer

Evaporator blower control

Evaporator heater control

Pumpdown control

Table 19 - YCUL0020 – YCUL0072 Condenser Fan Control Using Outdoor Ambient Temperature and Discharge Pressure

Table 20 - YCUL0045 – YCUL0072 Condenser Fan Control Using Discharge Pressure Only

Condenser fan control - YCUL0020 – YCUL0072

Table 21 - YCUL0020 – YCUL0072 Low Ambient Condenser Fan Control – Discharge Pressure Control

Details low ambient condenser fan control logic based on discharge pressure.

Table 22 - YCUL0020 – YCUL0035 Low Ambient Condenser Fan Control – Discharge Pressure Control

Details low ambient condenser fan control logic based on discharge pressure.

Load limiting

Compressor run status

Alarm status

Table 23 - Compressor Operation – Load Limiting

BAS/EMS discharge air temperature reset using a voltage or current signal

Section 9 – Service and troubleshooting

Clearing history buffers

Explains how to clear history buffers, with a warning about potential data loss.

Service mode

Describes Service Mode for enabling/disabling outputs and viewing inputs/configuration.

Service mode – outputs

Details how to view and modify unit configuration and operating parameters in Service Mode.

Service mode – condensing unit configuration

Service mode – analog and digital inputs

Control inputs/outputs

Table 24 - I/O Digital Inputs

Lists I/O digital input connections and their descriptions.

Table 25 - I/O Digital Outputs

Lists I/O digital output connections and their descriptions.

Table 26 - I/O Analog Inputs

Lists I/O analog input connections and their descriptions.

Table 27 - I/O Analog Outputs

Lists I/O analog output connections and their descriptions.

Digital inputs

Outside Air Sensor

Details connections and voltage readings for the outside air sensor.

Analog Inputs – Temperature

Table 28 - Outdoor Air Sensor Temperature/Voltage/ Correlation

Provides correlation between outdoor air temperature and voltage signal input.

Discharge air temperature sensor

Analog inputs – pressure

Table 29 - Discharge Air Temp. Sensor Temperature/ Voltage/Resistance Correlation

Provides correlation between discharge air temperature and voltage/resistance.

Table 30 - Pressure Transducers

Digital outputs

Optional printer installation

Parts

Lists required parts for printer installation, including the printer and cable components.

Assembly and wiring

Details component assembly and wiring as shown in Figure 45.

Obtaining a printout

Explains how to obtain a printout by pressing the PRINT key and then OBeforeDATA or HISTORY.

Troubleshooting

NO DISPLAY ON PANEL. UNIT WILL NOT OPERATE.

Troubleshooting steps for issues related to no display or unit not operating.

FLOW SWITCH/REM STOP NO RUN PERMISSIVE

Troubleshooting steps for flow switch or remote stop no-run permissive faults.

LOW SUCTION PRESSURE FAULT

Troubleshooting steps for low suction pressure faults, covering adjustments, charge, and components.

HIGH DISCHARGE PRESSURE FAULT

Troubleshooting steps for high discharge pressure faults, including fan operation and refrigerant issues.

MP / HPCO FAULT

COMPRESSOR(S) WON’T START

LACK OF COOLING EFFECT

Section 10 – Maintenance

Important

States owner responsibility for maintenance and warns about warranty voidance due to lack of it.

Compressors

Provides guidance on checking oil level, oil analysis, and critical warnings regarding compressor operation.

Condenser fan motors

States that condenser fan motors are permanently lubricated and require no maintenance.

Condenser coils

Advises on keeping condenser coil surfaces clean and exercising care during cleaning.

Operating parameters

Recommends regular checks of system operating parameters against limitations.

Onboard battery back-up

Explains the function of the Real Time Clock chip and its battery backup for retaining setpoints.

Overall unit inspection

Recommends periodic inspections for loose hardware, component operation, and refrigerant leaks.

BACnet, Modbus, and YorkTalk 2 Communications

Data can be read and modified using a serial communication BACnet, Modbus or YorkTalk 2 network connection.

Explains how data can be read/modified via serial communication and lists parameters.

Table 32 - Minimum, Maximum, and Default Values

Table 33 - Values Required for Bas Communication

Table 34 - Real Time Error Numbers

BACnet and Modbus communications

ANALOG WRITE POINTS

Data that can be read and modified via BACnet or Modbus, including Modbus Register Addresses.

BINARY WRITE POINTS

Data that can be read and modified via BACnet or Modbus, including Modbus Register Addresses.

ANALOG READ ONLY POINTS

Data readable via BACnet/Modbus but not modifiable, including Modbus Register Addresses.

BINARY MONITOR ONLY POINTS

Data readable via BACnet/Modbus but not modifiable, including Modbus Register Addresses.

Table 35 - BACnet and Modbus Communications Data Map

Table 35 - BACnet and Modbus Communications Data Map (cont’d)

Table 35 - BACnet and Modbus Communications Data Map (cont’d)

Table 35 - BACnet and Modbus Communications Data Map (cont’d)

YorkTalk 2 Communications

Received Data (Control Data)

Details the 8 data values received from MicroGateway/E-Link for control parameters in REMOTE mode.

Transmitted Data

Explains how the unit transmits operational or history data based on 'History Buffer Request'.

Table 36 - YorkTalk 2 Communications Data Map

Table 36 - YorkTalk 2 Communications Data Map (cont’d)

Table 36 - YorkTalk 2 Communications Data Map (cont’d)

Table 36 - YorkTalk 2 Communications Data Map (cont’d)

Table 36 - YorkTalk 2 Communications Data Map (cont’d)

Table 36 - YorkTalk 2 Communications Data Map (cont’d)

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