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York YHJF60 User Manual

York YHJF60
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835959-UIM-D-0814
R-410A OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 14.5 SEER - YHJF60/THJF60
5 TONS – 1 PHASE
INSTALLATION MANUAL
®
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LIST OF FIGURES
Typical Installation with Required Clearances . . . . . . . . . . . . . . . . . . .2
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Outdoor Unit Control Box - 14.5 SEER 60 Only . . . . . . . . . . . . . . . . . .7
Thermostat Wiring – Two-Stage Heat Pump -
Variable Speed Air Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Thermostat Wiring – Two-Stage Heat Pump -
Variable Speed Air Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring Diagram - Single Phase - 14.5 SEER - 5 Ton . . . . . . . . . . . . 12
LIST OF TABLES
Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . .2 R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for the smallest rated indoor coil plus 15 feet of field
supplied lines.
Matching indoor coils require a matching thermostatic expansion valve
(TXV) - refer to the Tabular Data Sheet or Technical Guide. The refrig-
erant charge may need to be changed for some indoor-outdoor unit
combinations, elevation differences, or total line lengths. Refer to Appli-
cation Data covering “General Piping Recommendations and Refriger-
ant Line Length” (Part Number 247077).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer, or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
R-410A systems operate at higher pressures than R-22 systems. Do
not use R-22 service equipment or components on R-410A equip-
ment. Service equipment
Must Be Rated for R-410A.
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York YHJF60 Specifications

General IconGeneral
BrandYork
ModelYHJF60
CategoryHeat Pump
LanguageEnglish

Summary

Safety Precautions and Warnings

General Safety Precautions

General safety precautions and warnings for personal injury.

Hazard Signal Words Explained

Explains signal words like DANGER, WARNING, CAUTION for hazard identification.

Unit Installation Procedures

Location and Clearances

Guidance on selecting a suitable installation location and required clearances.

Add-On Replacement/Retrofit

Instructions for replacing R-22 systems with R-410A.

Installation Types and Placement

Guidelines for ground, roof, wall installations, and unit positioning.

Piping Connections and Precautions

Instructions for connecting refrigerant lines, including insulation and support.

Refrigerant Handling and Brazing

Refrigerant Line Brazing Procedures

Steps and warnings for brazing refrigerant lines using dry nitrogen.

Service Valve Operation Safety

Guidance on operating service valves safely and correctly during installation.

Indoor Expansion Device Installation

TXV Installation Guide

Step-by-step instructions for installing the Thermostatic Expansion Valve (TXV).

System Evacuation and Charging

System Evacuation Process

Method for evacuating the system to remove moisture and air to 500 microns.

System Charge Calculation and Verification

Calculating and verifying the correct refrigerant charge for the system.

Electrical Connections

General Electrical Requirements and Grounding

Requirements for electrical supply, grounding, and wire sizing.

Power and Control Wiring Installation

Steps for connecting main power supply and low voltage control wiring.

System Start-Up Procedures

Pre-Start Up Checks and Energization

Energizing crankcase heater and setting indoor blower speed (CFM).

System Operation and Owner Support

Control Setup and System Operation

Essential steps for configuring system controls and thermostat for proper operation.

Owner Instructions and Maintenance Guidance

Guidance for the owner on system operation, maintenance, and warranty.

Wiring Diagram Details

Single Phase Wiring Diagram and Legend

Detailed wiring diagram for single-phase connections, including legend and color codes.

Start Up Sheet and Field Verification

Owner and Equipment Data Entry

Fields for owner details, contractor, and equipment model/serial numbers.

Installation and Connection Verification Checklist

Checklist for unit level, connections, electrical, and venting.

Supplementary Heating and Venting Configuration

Configuration for supplementary heating types and venting parameters.

Start Up Sheet Continued

Blower and Refrigerant Setup Parameters

Parameters for static pressure, blower settings, and refrigerant charge details.

Cycle Testing and Final Cleanup

Procedures for cycle testing, final cleanup, and owner education.

Owner Education and Final Comments

Owner Education Points

Key points to convey to the owner regarding operation and maintenance.

Installer Comments Section

Space for installer notes and additional comments.

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