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York YLAA0485SE User Manual

York YLAA0485SE
206 pages
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YLAA0195 - YLAA0515
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (50 HZ)
57 - 142 TON
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.
R-410A
Issue Date:
October 5, 2020
035-21911-001
AIR-COOLED SCROLL CHILLER
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.72-NM3 (811) Form 150.72-NM3 (1020)

Table of Contents

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York YLAA0485SE Specifications

General IconGeneral
ModelYLAA0485SE
Cooling Capacity485 tons
Compressor TypeScrew
Refrigerant TypeR-134a
Tons485
TypeAir-Cooled
Sound Power Level92 dBA
Operating Temperature Range20°F to 115°F
Power Supply460V/3Ph/60Hz

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

INTRODUCTION

Overview of YORK YLAA air-cooled scroll chillers for HVAC applications.

WARRANTY

Details Johnson Controls' warranty terms for chiller equipment and materials.

SAFETY AND QUALITY

Discusses chiller design standards, safety codes, and quality accreditation.

Responsibility for Safety

Outlines the primary responsibilities of individuals operating or working on the machinery.

ABOUT THIS MANUAL

Explains terminology and symbols used in the document to indicate hazards.

MISUSE OF EQUIPMENT

Covers limitations on application suitability, structural support, and mechanical strength.

SECTION 2 – PRODUCT DESCRIPTION

INTRODUCTION

Describes the YORK YLAA Air-Cooled Scroll Chillers and their intended use.

GENERAL SYSTEM DESCRIPTION

Provides an overview of the chiller's main components like compressors, cooler, and condenser.

UNIT COMPONENTS

Illustrates and labels the key physical components of the chiller unit.

PRODUCT IDENTIFICATION NUMBER (PIN)

Explains the nomenclature and coding system for identifying chiller models and configurations.

PROCESS AND INSTRUMENTATION DIAGRAM

Presents a schematic showing the flow and control of refrigerant and chilled liquid in the system.

ACCESSORIES AND OPTIONS

Lists various optional features and accessories available for the chillers.

SECTION 3 – HANDLING AND STORAGE

DELIVERY AND STORAGE

Outlines precautions for storing the chiller unit before installation to maintain quality.

INSPECTION

Details the procedure for inspecting the unit upon delivery for transit damage.

MOVING THE CHILLER

Provides instructions and warnings for safely lifting and moving the chiller unit.

SECTION 4 – INSTALLATION

INSPECTION

Specifies pre-operation checks for shipping damage and proper installation setup.

LOCATION AND CLEARANCES

Guides site selection, foundation requirements, and necessary clearances for optimal operation.

WIRING

Covers power wiring, control wiring inputs/outputs, and specific connection details.

USER CONTROL WIRING INPUTS

Details how to connect external signals and controls to the unit's input terminals.

USER CONTROL WIRING OUTPUTS

Explains the unit's output signals for alarms, run status, and other operational feedback.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS

Defines the absolute operating limits for temperature, flow, and voltage to prevent damage.

HEAT EXCHANGER FLOW, GPM

Provides curves and factors related to evaporator pressure drop and glycol correction.

PHYSICAL DATA (ENGLISH)

Lists dimensions, weights, component counts, and physical specifications for various models.

ELECTRICAL INFORMATION

Covers power supply details, voltage ranges, and electrical component specifications.

ELECTRICAL NOTES

Explains wiring standards, legends, circuit breaker sizing, and grounding requirements.

WIRING DIAGRAMS

Provides detailed elementary and connection wiring diagrams for YLAA units.

SECTION 6 – COMMISSIONING

Commissioning personnel

Emphasizes that only authorized Johnson Controls personnel should perform commissioning.

PREPARATION – POWER OFF

Lists essential checks to perform on the unit before applying power, ensuring safety.

PREPARATION – POWER ON

Outlines checks and procedures after applying power, including system checks and sensor verification.

EQUIPMENT PRE-STARTUP & STARTUP CHECKLIST

Provides a comprehensive checklist for verifying all system components and settings before initial startup.

CHECKING SUPERHEAT AND SUBCOOLING

Details the process for verifying and adjusting refrigerant superheat and subcooling levels.

LEAK CHECKING

Specifies the procedure for checking the refrigerant circuit for leaks after installation.

UNIT OPERATING SEQUENCE

Describes the step-by-step process of how the chiller starts and operates under various conditions.

SECTION 7 – UNIT CONTROLS

YORK MILLENNIUM CONTROL CENTER

Introduces the microprocessor-based control system and its components.

INTRODUCTION

Provides a general overview of the control center's function and components.

IPU II and I/O Boards

Describes the function and interaction of the IPU II and I/O boards within the control system.

“STATUS” KEY

Explains how to use the STATUS key to view unit operating status and diagnostic messages.

DISPLAY/PRINT KEYS

Details how to use the DISPLAY/PRINT keys to access and output system operating data.

Oper Data Quick Reference List

Provides a quick guide to viewing various operating parameters via the OPER DATA key.

“ENTRY” KEYS

Explains the function of the UP, DOWN, and ENTER/ADV keys for navigating and programming the control panel.

“SETPOINTS” KEYS

Guides the user on how to view and program cooling setpoints and ranges.

PROGRAM KEY

Details how to access and modify various programmable parameters like cutouts and timers.

“UNIT” KEYS

Covers user-programmable options such as language, system switches, and unit types.

CLOCK

Explains how to view and set the unit's current date, time, and date for accurate scheduling.

SECTION 8 – UNIT OPERATION

CAPACITY CONTROL

Describes how the chiller adjusts capacity based on cooling demand and system status.

SUCTION PRESSURE LIMIT CONTROLS

Explains the anticipatory control that prevents low-pressure cutouts by limiting loading.

DISCHARGE PRESSURE LIMIT CONTROLS

Details the feature that unloads the system to prevent high discharge pressure faults.

LEAVING CHILLED LIQUID CONTROL

Explains the control strategy for maintaining leaving chilled liquid temperature setpoints.

RETURN CHILLED LIQUID CONTROL

Describes the control strategy based on return chilled liquid temperature, used for staging compressors.

ANTI-RECYCLE TIMER

Assures systems do not short cycle, providing time for compressor motors after starting.

STANDARD CONDENSER FAN CONTROL

Details how condenser fans are controlled based on discharge pressure and ambient conditions.

LOAD LIMITING

Explains how to limit the unit's loading to prevent exceeding desired values.

ALARM STATUS

Describes how system or unit shutdowns are indicated via alarm contacts.

SECTION 9 – SERVICE AND TROUBLESHOOTING

CLEARING HISTORY BUFFERS

Instructions for clearing historical fault data, with a caution about data loss.

SERVICE MODE

Guides the user on how to enter and navigate the Service Mode for advanced diagnostics.

SERVICE MODE – OUTPUTS

Details how to view and modify unit outputs, operating hours, and refrigerant type in Service Mode.

SERVICE MODE – CHILLER CONFIGURATION

Covers programming selections for data logging, soft start, refrigerant type, and expansion valve type.

SERVICE MODE – ANALOG & DIGITAL INPUTS

Explains how to view analog and digital inputs for troubleshooting sensor and switch issues.

CHECKING INPUTS AND OUTPUTS

Provides reference tables and procedures for checking digital and analog inputs/outputs.

Digital Inputs

Explains digital input connections and voltage states for switches and contacts.

Analog Inputs – Temperature

Details connections for temperature sensors and provides a voltage correlation table.

Analog Inputs – Pressure

Describes pressure sensor connections and provides formulas for voltage-to-pressure conversion.

OPTIONAL PRINTER INSTALLATION

Lists required parts and assembly instructions for connecting a printer to the microboard.

TROUBLESHOOTING

Offers solutions for common problems like no display, flow switch faults, and low suction pressure.

SECTION 10 – MAINTENANCE

IMPORTANT

States the owner's responsibility for maintenance and Johnson Controls' warranty liability.

COMPRESSORS

Covers procedures for checking oil level and performing oil analysis for compressor health.

CONDENSER FAN MOTORS

Notes that condenser fan motors are permanently lubricated and require no maintenance.

CONDENSER COILS

Advises on keeping condenser coils clean and exercising care during cleaning.

OPERATING PARAMETERS

Recommends regular checks of operating temperatures and pressures against limitations.

MICROCHANNEL COIL CLEANING

Provides specific instructions and precautions for cleaning microchannel coils to avoid damage.

BACNET, MODBUS AND YORKTALK 2 COMMUNICATIONS

Explains how to establish serial communication for chiller data and control.

YORKTALK 2 COMMUNICATIONS

Details the data map and communication parameters for the YorkTalk 2 protocol.

TEMPERATURE CONVERSION CHART

Provides tables for converting between Fahrenheit and Celsius temperatures.

PRESSURE TEMPERATURE CHART

Offers a chart for R410A pressure and temperature correlations.

TEMPERATURE

Explains the conversion method for temperature values between Fahrenheit and Celsius.

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