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York YLAA0101 User Manual

York YLAA0101
206 pages
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YLAA0041 – YLAA0230
Air-Cooled Scroll Chillers
With Brazed Plate Heat Exchanger
Style B (60 HZ) 4–12 Fan
40 ton to 230 ton
140 kW to 800 kW
R-410A
Issue Date:
August 3, 2022
Air-Cooled Scroll Chiller
Installation, Operation,
Maintenance
Supersedes: 150.72-ICOM6 (221) Form 150.72-ICOM6 (822)
Products are produced at a
f aci lit y who s e qua l it y -
management systems are
ISO9001 certified.
035-23572-100

Table of Contents

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York YLAA0101 Specifications

General IconGeneral
ModelYLAA0101
CategoryChiller
RefrigerantR-410A
Compressor TypeScroll
Number of Compressors1

Summary

General Safety Guidelines

Section 4 – Installation

STARTUP/COMMISSIONING

Outlines the detailed procedures required for installing and starting up the chiller.

SINGLE-POINT SUPPLY CONNECTION – TERMINAL BLOCK, NON-FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

Illustrates the single-point supply connection options for power wiring.

Section 5 – Technical Data

OPERATIONAL LIMITATIONS

Specifies operating limitations for temperatures and flows, including notes on glycol and ambient conditions.

PHYSICAL DATA YLAA0041 – YLAA0230 60 HZ

Presents physical data for standard efficiency units, including dimensions, weights, and component specifications.

ELECTRICAL DATA

Provides essential electrical data, including unit voltage, MCA, overcurrent protection, and voltage ranges.

WIRING DIAGRAMS

Presents elementary wiring diagrams for various unit configurations and electrical components.

COMPRESSOR WIRING

Provides wiring diagrams for compressor connections, including motor protectors and solenoids.

POWER OPTIONS CONNECTION DIAGRAM

Illustrates connection diagrams for various power options like transformers and disconnect switches.

MICRO PANEL CONNECTIONS

Details the wiring and connections for the micro panel and its associated components.

Section 6 – Commissioning

Charging Refrigerant

Steps for charging refrigerant after vacuuming, including specific volumes and procedures.

COMMISSIONING THE PUMP VFD

Detailed steps for commissioning the Variable Frequency Drive (VFD) for the pump.

Setting the Adjustable Breaker

Instructions for setting the Maximum Over Current Protection (MOCP) on adjustable breakers.

DETERMINING PROPER OIL LEVELS

Charts listing proper oil levels for tandem and trio compressor manifold sets.

INSTALLATION CHECKLIST

A comprehensive checklist for installation, covering pre-startup and startup procedures.

A. CHECKING SUPERHEAT AND SUBCOOLING

Procedures for calculating and adjusting subcooling and suction superheat.

B. LEAK CHECKING

Instructions for performing leak checks on compressors, fittings, and piping.

Section 7 – Unit Controls

STATUS KEY

Details how to use the STATUS key to determine current chiller operating status and messages.

Unit Safeties

Describes faults that cause compressor or system shutdown, categorized as unit or system safeties.

Fault and Inhibit Codes and Reset

Explains fault and inhibit codes and provides instructions on how to reset them.

DISPLAY/PRINT KEYS

Explains how to retrieve and print system and unit information using the display and print keys.

Service Mode

Guides users on how to enter and navigate Service Mode for viewing and modifying unit parameters.

BACNET, MODBUS, N2, AND YORKTALK 2 COMMUNICATIONS

Details data communication protocols and wiring for connecting to BAS networks.

YorkTalk 2 Communications

Describes received and transmitted data values for YorkTalk 2 communication via E-Link Gateway.

Section 8 – Unit Operation

Unit Operating Sequence

Describes the sequence of chiller operation after power application, including compressor and fan staging.

CAPACITY CONTROL

Explains how the control system evaluates cooling demand and regulates temperatures.

LEAVING CHILLED LIQUID CONTROL

Explains how the setpoint and control range regulate chilled liquid temperature.

LEAVING CHILLED LIQUID SYSTEM LEAD/LAG AND COMPRESSOR SEQUENCING

Explains lead/lag options for equalizing run hours and compressor sequencing within systems.

ANTI-RECYCLE TIMER

Details the programmable anti-recycle timer to prevent short cycling and allow compressor heat dissipation.

ANTI-COINCIDENCE TIMER

Explains the timer that prevents simultaneous compressor starts to avoid high starting current.

LOAD LIMITING

Explains the load limiting feature to prevent units from exceeding preferred values.

Section 9 – Service and Troubleshooting

RESETTING SYSTEM LOCKOUT FAULTS

Procedures for manually resetting system lockout faults after three faults occur within 90 minutes.

SERVICE MODE

Guides users on how to enter and navigate Service Mode for viewing and modifying unit parameters.

SERVICE MODE – CHILLER CONFIGURATION

Explains how to program chiller configuration settings like data logging and refrigerant type.

SERVICE MODE – ANALOG AND DIGITAL INPUTS

Details how to view analog and digital inputs from sensors and switches on the microboard.

TROUBLESHOOTING

A guide to diagnosing and resolving common problems with the unit's operation.

Section 10 – Maintenance

COMPRESSORS

Provides guidance on checking compressor oil levels and performing oil analysis.

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