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York YLAA0115 User Manual

York YLAA0115
206 pages
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YLAA0041 – YLAA0230
Air-Cooled Scroll Chillers
With Brazed Plate Heat Exchanger
Style B (60 HZ) 4–12 Fan
40 ton to 230 ton
140 kW to 800 kW
R-410A
Issue Date:
August 3, 2022
Air-Cooled Scroll Chiller
Installation, Operation,
Maintenance
Supersedes: 150.72-ICOM6 (221) Form 150.72-ICOM6 (822)
Products are produced at a
f aci lit y who s e qua l it y -
management systems are
ISO9001 certified.
035-23572-100

Table of Contents

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York YLAA0115 Specifications

General IconGeneral
Tonnage115 tons
RefrigerantR-134a
Voltage460V
Phase3
Compressor TypeScroll
Energy Efficiency Ratio (EER)10.1

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

GENERAL SAFETY GUIDELINES

Provides essential safety information for handling, installation, operation, and maintenance of the chiller unit.

MISUSE OF EQUIPMENT

Details specific warnings about improper use, structural support, mechanical strength, and electrical safety.

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Lists essential steps to perform before placing the units into operation for correct installation.

SECTION 5 – TECHNICAL DATA

PHYSICAL DATA (ENGLISH) 60 HZ

Provides detailed physical dimensions, refrigerant charge, compressor, condenser, and fan data.

ELECTRICAL DATA

Covers electrical specifications for the micropanel power supply, voltage ranges, and compressor heaters.

SECTION 6 – COMMISSIONING

PREPARATION – POWER OFF

Outlines pre-startup checks to be performed with the unit power switched OFF.

Refrigerant Charge

Details the procedure for checking and charging the refrigerant, including vacuuming and leak testing.

PREPARATION – POWER ON

Details the commissioning checks to be performed after applying power to the chiller.

COMMISSIONING THE PUMP VFD

Provides step-by-step instructions for programming the Variable Frequency Drive (VFD) for the pump.

Programming the Drive

Guides the user through accessing Service Mode and programming the drive parameters.

Setting the Adjustable Breaker

Explains how to set the Maximum Over Current Protection (MOCP) for the adjustable breaker.

INSTALLATION CHECKLIST

A checklist for pre-startup and startup procedures, covering unit checks, refrigerant, and electrical connections.

SECTION 7 – UNIT CONTROLS

STATUS KEY

Details how to use the STATUS key to determine current chiller operating status and view messages.

System Safeties

Covers faults that cause individual systems to shut down, including discharge and suction pressure cutouts.

Unit Safeties

Details faults that cause all running compressors to shut down, like low ambient and low liquid temperature.

Fault and Inhibit Codes and Reset

Provides tables for fault/inhibit codes and their descriptions, along with reset procedures.

Oper Data Key

Explains how to use the OPER DATA key to view system operating parameters and setpoints.

SETPOINTS KEYS

Details how to program cooling setpoints, daily schedule, and safeties using the SETPOINTS keys.

Cooling Setpoints

Explains how to program the Cooling Setpoint and Range for leaving or return chilled liquid.

PROGRAM KEY

Covers programmable operating parameters like discharge/suction pressure cutouts and low ambient temp cutout.

BACNET, MODBUS, N2, AND YORKTALK 2 COMMUNICATIONS

Details how to read and modify chiller data using serial communication networks like BACnet and Modbus.

SECTION 8 – UNIT OPERATION

Unit Operating Sequence

Describes the sequence of operation for the chiller, including startup and compressor staging.

CAPACITY CONTROL

Explains how the chiller controls capacity based on leaving or return chilled liquid temperature.

SUCTION PRESSURE LIMIT CONTROLS

Details anticipatory controls to prevent low-pressure cutouts by managing loading.

LOAD LIMITING

Explains load limiting features that prevent the unit from exceeding preferred values.

REMOTE BAS/EMS TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

Details how to reset chilled liquid setpoint using 0-10 VDC or 4-20 mA signals.

SECTION 9 – SERVICE AND TROUBLESHOOTING

RESETTING SYSTEM LOCKOUT FAULTS

Explains how to manually reset a system lockout fault that occurs after multiple system faults.

SERVICE MODE

Describes how to enter Service Mode to view/modify unit inputs, outputs, and configuration parameters.

CHECKING INPUTS AND OUTPUTS

Provides guidance on checking digital and analog inputs/outputs using wiring diagrams and tables.

TROUBLESHOOTING

Provides a table of common problems, their causes, and recommended solutions for the unit.

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