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York YLAA0195HE User Manual

York YLAA0195HE
206 pages
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YLAA0195 - YLAA0515
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (50 HZ)
57 - 142 TON
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.
R-410A
Issue Date:
October 5, 2020
035-21911-001
AIR-COOLED SCROLL CHILLER
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.72-NM3 (811) Form 150.72-NM3 (1020)

Table of Contents

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York YLAA0195HE Specifications

General IconGeneral
BrandYork
ModelYLAA0195HE
CategoryChiller
LanguageEnglish

Summary

General Chiller Information and Safety

Responsibility for Safe Operation

Outlines the primary responsibilities for safe operation and maintenance of the unit.

Product Description Overview

Product Identification Number (PIN) System

Explains the Product Identification Number (PIN) nomenclature for unit models and features.

Process and Instrumentation Diagram

Refers to Figure 6, the process and instrumentation diagram, showing system components and control functions.

Installation Procedures

Unit Location and Clearance Requirements

Discusses site selection for outdoor installation, considering air supply, sound, and clearances.

Chilled Liquid Piping Guidance

Provides guidance on connecting chilled liquid piping, emphasizing straight runs and support.

Technical Data and Specifications

Operational Limitations

Provides operational limitations for temperatures and flows, including notes on brine and ambient conditions.

Physical Data for Standard Efficiency Units

Provides physical data in English for standard efficiency YLAA units, including dimensions and weights.

Physical Data for High Efficiency Units

Provides physical data in English for high efficiency YLAA units, including dimensions and weights.

Electrical Information Overview

Introduces electrical information, including micropanel power supply and voltage ranges.

Detailed Electrical Data

Presents detailed electrical data for single point and dual point configurations, including circuit amps and fuse/breaker sizes.

Unit Clearances Diagram

Refers to Figure 50, showing unit clearances for all models, with notes on obstructions and adjacent units.

Weight Distribution and Isolator Mounting

Refers to Figure 51, showing weight distribution and isolator mounting positions for various models.

Commissioning Procedures

Commissioning Personnel Requirements

States that commissioning must be performed only by authorized Johnson Controls personnel.

Pre-Commissioning Checks (Power Off)

Details basic checks to be made with the customer power to the unit switched OFF.

Pre-Commissioning Checks (Power On)

Details checks to be performed using the Equipment Start-up Check Sheet with the unit powered on.

Equipment Pre-Startup and Startup Checklist

Provides a comprehensive checklist for pre-startup and startup procedures, covering unit checks, wiring, and system parameters.

Superheat and Subcooling Checks

Details procedures for calculating and verifying subcooling and checking suction superheat.

Leak Checking Procedures

Details leak checking procedures for compressors, fittings, and piping to ensure no leaks.

Unit Operating Sequence

Describes the operating sequence from power application to compressor and fan staging, including timers.

Unit Controls and Operation

YORK Millennium Control Center Overview

Introduces the YORK Millennium Control Center, a microprocessor-based system for chiller control.

Status Key and Message Interpretation

Explains the function of the STATUS key to determine current chiller operating status.

Safety Status Messages Explained

Introduces safety status messages, categorized into system and unit safeties.

Display/Print Key Functions

Explains the DISPLAY/PRINT keys for retrieving system and unit information and printing data.

Print Key for Data Output

Explains the PRINT key function for obtaining real-time or history printouts of system data.

Entry Keys for Programming

Explains the ENTRY keys (UP, DOWN, ENTER/ADV) for viewing and changing programmed values.

Setpoint Programming

Explains programming the cooling setpoint and range via the COOLING SETPOINTS key.

Schedule/Advance Day Key Usage

Explains the SCHEDULE/ADVANCE DAY key for programming the seven-day daily and holiday schedules.

Program Key for Parameter Configuration

Explains how to access and program operating parameters using the PROGRAM key.

Unit Keys for Options Configuration

Explains the UNIT keys, specifically the OPTIONS key for configuring unit settings.

Unit Operation Modes

Capacity Control Initiation

Explains the initiation of the start sequence for capacity control, requiring permissive inputs and no faults.

Suction Pressure Limit Controls

Explains suction pressure limit controls that prevent unit loading below a certain point.

Discharge Pressure Limit Controls

Explains discharge pressure limit controls that unload the system before safety limits are reached.

Leaving Chilled Liquid Control

Explains leaving chilled liquid control, including setpoint, range, and compressor sequencing based on temperature.

Return Chilled Liquid Control

Explains return chilled liquid control, based on compressor staging to match cooling load.

Lead/Lag and Compressor Sequencing

Explains lead/lag operation and compressor sequencing for return chilled liquid systems.

Service and Troubleshooting Guide

Troubleshooting Common Problems

Provides a troubleshooting table listing problems, causes, and solutions for common issues.

Troubleshooting Continued

Continues the troubleshooting table, covering issues like low suction pressure, high discharge pressure, and low liquid temperature faults.

Troubleshooting Compressor and Cooling Issues

Continues the troubleshooting table, covering MP/HPCO faults, compressor start issues, and lack of cooling effect.

Maintenance Procedures

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