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Details Johnson Controls' warranty terms, limitations, and claim requirements for the equipment.
Information on safety standards compliance, ISO 9002 accreditation, and relevant industry codes.
Safety requirements for electrical connections, grounding, and servicing.
Guidelines for safely moving the chiller, emphasizing proper lifting points and avoiding damage.
A checklist of steps to perform before placing the units into operation.
Outlines detailed procedures for chiller installation and initial startup.
General guidelines for connecting chilled liquid piping, emphasizing cleanliness and simplicity.
Guidelines for field wiring, including power wiring, disconnect switches, and circuit breaker requirements.
Provides tables detailing operating limits for temperatures, flows, and condenser air conditions.
Introduces the elementary wiring diagrams for chiller systems.
Cross-reference table for 1-inch deflection spring isolators, including part numbers and ratings.
Details on 2-inch deflection restrained vibration isolators, including load ratings and color codes.
States the requirement for commissioning to be performed by authorized Johnson Controls personnel.
Lists essential checks to perform before applying power to the unit.
Procedure for checking and charging the refrigerant system, including leak testing and vacuuming.
Step-by-step instructions for charging the refrigerant into the system after vacuuming.
Step-by-step instructions for adding oil to the compressor circuits using a hand pump.
Commissioning steps to be performed after applying power to the chiller.
Step-by-step guide for commissioning the Variable Frequency Drive for the pump.
Instructions for configuring the VSD parameters for low ambient kit operation.
Pre-startup checks for the unit, including inspection and system checks before power application.
Checklist of tasks to complete during the chiller startup process.
Procedure for ensuring compressor heaters are energized 24 hours before startup.
Checks to perform on the control panel after applying power with unit switches off.
Instructions for performing leak checks on compressors, fittings, and piping.
Description of the microprocessor (IPU II) and Input/Output boards comprising the controller.
Explains how to use the STATUS key to determine current chiller operating status.
Explains fault conditions related to motor protector or high pressure cutout.
Covers system safety faults that cause individual system shutdowns.
Explains the discharge pressure cutout function and how it is programmed.
Explains the suction pressure cutout function to prevent evaporator freeze-up.
Explains inhibit conditions preventing system start due to motor protector or HP cutout.
Explains safety shutdown due to high motor current, often related to motor protector faults.
Explains the low superheat cutout function for systems using EEV expansion valves.
Explains the sensor failure cutout for systems using EEV expansion valves.
Explains the anti-vacuum low pressure cutout that prevents system shutdown due to low suction pressure.
Refers to tables for fault codes and instructions on how to reset them.
Describes how to access unit and system operating parameters using the OPER DATA key.
Sample printout of current system operating parameters obtained via PRINT and OPER DATA keys.
Explains the function of the ENTER/ADV key for entering changes and advancing through menus.
Describes the use of arrow keys for scrolling through screens and changing values.
Instructions for programming cooling setpoints, including setpoint and range adjustments.
Describes adjusting the setpoint and range for leaving chilled liquid control.
Instructions for programming the seven-day schedule and holiday settings.
Displays the programmable discharge pressure cutout value.
Displays the programmable suction pressure cutout value.
Displays the programmable low ambient temperature cutout point.
Displays the programmable leaving liquid temperature cutout point.
Explains programming for total chiller high current trip on 460 VAC chillers.
Steps to enable low temperature operation, involving Service Mode and glycol settings.
Explains how to scroll through and program user-configurable options.
Describes enabling or disabling manual override mode for bypassing the daily schedule.
Describes pump control options for onboard or external pumps via dry contacts.
Details on reading/modifying BACnet/Modbus data via register addresses.
Describes the sequence of unit operation after power application, including compressor and fan staging.
Explains how the chiller controls capacity based on leaving/return chilled liquid temperature.
Details controls that unload the system before reaching safety limits due to high load or dirty coils.
Explains how the unit controls leaving chilled liquid temperature within a setpoint and range.
Procedure to adjust setpoint upward temporarily to reduce compressor cycling and prevent short cycling.
Explains lead/lag options for equalizing run hours between systems and compressor sequencing.
Explains the programmable anti-recycle timer function to prevent short cycling.
Details the conditions under which evaporator and hydro kit pumps are energized.
Describes the pump-down feature for shutting off compressors and LLSV.
Explains standard condenser fan control based on discharge pressure.
Details VSD fan control options and requirements for extending minimum ambient temperature.
Steps to change the factory-set LED 7 switch point on the thermal dispersion flow switch.
Procedure for clearing the history buffers via the HISTORY and ENTER/ADV keys.
General guide for diagnosing and resolving common chiller problems.
Procedure for manually resetting system lockout faults by cycling the unit switch.
Instructions for entering and navigating Service Mode to view/modify unit parameters.
Troubleshooting steps for issues where the panel has no display or the unit will not operate.
Lists outputs viewable and modifiable in Service Mode, such as fan status and solenoid control.
Troubleshooting steps for issues related to the flow switch or remote stop permissive.
Troubleshooting steps for faults related to low suction pressure.
Troubleshooting steps for faults related to high discharge pressure.
Explains how to view analog and digital inputs on the microboard in Service Mode.
Explains digital input function, states (ON/OFF), and voltage references.
Details analog inputs for temperature sensing, including connections and voltage variations.
Details analog inputs for pressure sensing, including connections and voltage references.
Explains digital outputs and their voltage requirements for controlling various components.
Information on enabling data logging to an SD card and the structure of the logged data.
Steps to enable data logging via the unit setup mode, including ENABLED or SKIP UNCHANGED.
Procedure for obtaining printouts of chiller conditions or fault information.
Troubleshooting steps for motor protector or high pressure cutout faults.
Troubleshooting steps for issues where compressors are not starting.
Troubleshooting steps for issues related to lack of cooling effect.
Maintenance procedures for compressors, including oil level checks and oil analysis.
Instructions for testing compressor oil levels when running in stabilized conditions.
Guidance on taking oil samples to check for contaminants and prevent compressor failure.
Procedures for cleaning microchannel coils to maintain heat exchanger integrity and warranty.
Cleaning procedures for premium environment guard coils, including salt reducer application.
Guidelines for performing periodic overall inspections to ensure proper equipment operation.
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