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Details Johnson Controls' warranty terms, coverage, and conditions for the equipment.
Details restrictions on equipment application, operation, and structural support to prevent misuse.
Emphasizes that rigging and lifting must be performed by a professional rigger with a written plan.
Provides a step-by-step checklist to be performed before placing the units in operation.
Outlines the detailed procedures required for installing and starting up the chiller.
Guides on selecting the installation location and maintaining proper clearances for air circulation and servicing.
Provides general guidelines for connecting chilled liquid piping, emphasizing cleanliness and proper support.
Covers field wiring requirements for power and control wiring, emphasizing NEC compliance and copper conductors.
Details requirements for water quality to prevent BPHE clogging, damage, or freezing.
Explains the operating principle, service information, and wiring of the thermal dispersion flow switch.
Lists operational limitations, including temperature and flow rates for various chiller models.
Crucial for installation and safety, details electrical data for unit components.
Outlines absolute voltage limitations that must not be exceeded to prevent compressor damage.
Provides essential notes and definitions regarding electrical connections, circuit protection, and wiring practices.
Explains designations and descriptions for various electrical components and wiring items.
Continues the explanation of electrical notes, symbols, and component references.
Critical for installation and troubleshooting, this section presents wiring diagrams.
Presents elementary wiring diagrams for various system configurations and power supplies.
Details the layout and connections within the power panel for various electrical components.
Illustrates the connections to the micro panel, including terminal blocks and external interfaces.
Critical for installation planning and structural support, this section details weight distribution.
Critical for performance, operation, and maintenance, this section details required clearances.
Provides installation and adjustment instructions for 2-inch deflection isolators, including limit stop nuts.
Critical installation procedure detailing steps for installing neoprene vibration isolators.
States that commissioning must be performed by authorized Johnson Controls personnel.
Lists essential pre-commissioning checks to be performed with the unit power OFF.
Details procedures for checking and charging the refrigerant, emphasizing proper techniques and safety.
Provides a step-by-step guide for charging the refrigerant after vacuuming the system.
Instructs to check the correct connection and tightness of customer power cables to terminal blocks.
Verifies the correct connection of the unit's protective ground terminals and internal ground connections.
Provides steps for adding compressor oil, specifying pump usage and oil level checks.
Emphasizes verifying the site voltage supply corresponds to unit requirements and limits.
Outlines the procedure for powering on the chiller after all pre-startup checks are completed.
Provides instructions for accessing Service Mode and programming the drive parameters.
Guides on setting up the ABB ACS255 VSD for low ambient conditions, referring to the manual for details.
Details how to set the adjustable breaker's trip settings based on the chiller's nameplate information.
Critical for compressor health and longevity, this section provides oil level charts for compressor sets.
An essential pre-operation validation checklist covering unit checks, piping, electrical, and sensors.
Lists initial checks performed on the unit without power, focusing on damage, piping, leaks, and valves.
Covers post-power checks for initial operation, including panel status, voltage, setpoints, and fan rotation.
Details the procedure for applying power to compressor heaters 24 hours before startup.
Guides through startup procedures including power checks, voltage verification, setpoint programming, and compressor rotation.
Details checks on the panel with power applied but unit switches off, focusing on voltage and setpoints.
Critical for system performance and compressor protection, this section details subcooling and superheat adjustment.
Critical for system integrity and safety, this section instructs on performing leak checks.
Primary method for monitoring unit condition, explaining the STATUS key usage.
Explains how to use the STATUS key to determine chiller operating status, including running, demand, fault, and cycling.
Details the low suction pressure cutout safety, its purpose, and how it functions.
Explains the Motor Protector/High Pressure Cutout Fault, indicating compressor overheating or high pressure.
Defines system safeties as faults that shut down individual systems due to exceeded thresholds.
Defines unit safeties as faults that shut down all running compressors.
Explains the Low Ambient Temperature Cutout safety for protecting the chiller in low ambient conditions.
Describes the Low Leaving Chilled Liquid Temp Cutout safety to prevent evaporator freeze-up.
Explains the Under Voltage Safety, ensuring system protection against low voltage conditions.
Details the High Motor Current safety, triggered by sensor readings outside the normal range.
Crucial troubleshooting step for system recovery, detailing manual reset procedures.
Defines system safeties and their auto-reset or manual reset behavior.
Explains the discharge pressure cutout, its programmable nature, and restart conditions.
Details the suction pressure cutout, its role in preventing evaporator freeze-up, and its operational logic.
Explains the Motor Protector/High Pressure Cutout Fault, its causes, and system behavior.
Critical safety feature for EEV systems, describing the low superheat cutout safety.
Critical safety feature for EEV systems, explaining the sensor failure cutout safety.
Crucial for troubleshooting, this section refers to tables showing fault codes and reset methods.
Primary user interface for monitoring, explaining the use of Display/Print keys.
Key for accessing operational data, describing how to access and scroll through data screens.
Crucial for troubleshooting past events, this section explains how to access and interpret historical shutdown data.
Details how to navigate and interpret the historical shutdown data displayed via the HISTORY key.
Primary interface for programming, introducing the Entry Keys (UP, DOWN, ENTER/ADV).
Explains the function of the ENTER/ADV key for saving changes and advancing to the next parameter.
Key for configuring operational parameters, introducing keys for setpoints, schedules, and safeties.
Guides on programming the Cooling Setpoint and Range for leaving or return chilled liquid control.
Specific control mode description illustrating the setpoint and range display.
Explains the setpoint and range display for Return Chilled Liquid Control.
Key for time-based operation scheduling, guiding on setting daily and holiday schedules.
Key for accessing programmable parameters, explaining how to change setpoints.
Details the programmable discharge pressure cutout and its function as a software backup.
Explains the suction pressure cutout for preventing evaporator freeze-up.
Describes the low ambient temperature cutout for protecting the chiller in low ambient conditions.
Explains the leaving liquid temperature cutout to prevent evaporator freeze-up.
Crucial for advanced configuration and troubleshooting, explains how to enter and use Service Mode.
Primary interface for unit-level operations, introducing keys for options and system switches.
Key for accessing programmable options, explaining how to scroll and change them.
Critical configuration for correct operation, emphasizing "Liquid Chiller" display and jumper setting.
Provides a quick reference list for unit setpoints accessible through the Unit Keys.
Crucial for system integration and control, explains reading/modifying data via serial communication protocols.
Details for integration, outlining read/modify capabilities for BACnet or Modbus registers and addresses.
Describes the step-by-step process of chiller operation from power application to compressor staging.
Explains how the chiller regulates cooling by evaluating temperatures and staging compressors.
Critical safety and performance feature preventing low-pressure cutouts by unloading the system.
Critical safety and performance feature unloading the system before safety limits are reached.
Details how setpoint and range control leaving chilled liquid temperature, including compressor staging.
Key feature for managing capacity and preventing overload, detailing stages and compressor limits.
Crucial troubleshooting step for system recovery, detailing manual reset procedures.
Crucial for advanced configuration and troubleshooting, explains how to enter and use Service Mode.
Critical for setting up the unit correctly, details configuration selections for refrigerant and valve types.
Core function of this section, providing a table of common problems, causes, and solutions.
General