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Youngman BOSS X3X - User Manual

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MAINTENANCE
MANUAL
Edition December 2011
The ultimate range of push
around micro powered
access platforms
EN 280 IP24

Questions and Answers

  • T
    Tonya JohnsonAug 7, 2025
    What to do if the Youngman Lifting Systems platform does not raise but the motor is running?
    • M
      michaelhicksAug 7, 2025
      If the Youngman Lifting Systems platform does not raise but the motor is running, it could be due to several reasons. The platform might be overloaded, in which case you should reduce the load. Alternatively, there might be a faulty adjustment of the relief valve, requiring adjustment. A faulty hydraulic pump could also be the cause, necessitating its replacement. Finally, insufficient hydraulic oil could be the issue, so you should add more oil.
  • W
    William MurrayAug 12, 2025
    Why is oil leaking from the cylinder of my Youngman BOSS X3X?
    • J
      Jacqueline EnglishAug 12, 2025
      If you notice oil leaking from the cylinder of your Youngman Lifting Systems, it is likely due to faulty sealing. The suggested solution is to replace the sealing to resolve the leak.
  • B
    Barry JonesAug 18, 2025
    How to troubleshoot a Youngman Lifting Systems platform that does not raise and the motor is not running?
    • P
      petersmaryAug 18, 2025
      If the Youngman Lifting Systems platform is not raising and the motor isn't running, several factors could be at play. It could be due to faulty wiring, so you should check the wiring referring to the wiring diagram. The battery might be disconnected, requiring you to reconnect it. Another possibility is that the battery charge is insufficient, and you'll need to charge it. Lastly, the tilt sensor might have been triggered, in which case you should reduce the operating angle.
  • V
    valerie49Aug 23, 2025
    What to do if oil is leaking from piping or joint in Youngman BOSS X3X?
    • M
      Mr. Joe MillerAug 23, 2025
      If oil is leaking from the piping or joint of your Youngman Lifting Systems, it's likely due to insufficient tightening or an invalid seal. To resolve this, either tighten the joint or replace the seal.
  • P
    Penny GarciaAug 27, 2025
    Why is my Youngman Lifting Systems platform creeping (uncontrolled lowering)?
    • A
      Ashlee RodriguezAug 27, 2025
      If your Youngman Lifting Systems platform creeps or lowers uncontrollably, it could be caused by oil leakage in the power pack. Replacing the lowering valve is the suggested solution. Another possible cause is oil leakage from the hydraulic circuit, which would require checking and repairing the hydraulic circuit.
  • G
    gkingSep 1, 2025
    Why is oil leaking from the air breather of my Youngman BOSS X3X?
    • M
      Monica FrankSep 1, 2025
      If oil is leaking from the air breather of your Youngman Lifting Systems, it is probably because there is an excessive quantity of oil. You should reduce the oil quantity to resolve this issue.

Summary

Section 1: Description, Specification and Operation

Technical Data

Provides detailed specifications including load, dimensions, electrical, hydraulics, and performance.

Engaging the Brakes

Explains the operation of the two braking systems fitted to the BOSS X-Series machines.

Battery Isolation Switch

Describes the key-operated switch used to isolate the battery and electrical system.

Battery Charging

Details the procedure for charging the battery using the integral charger and indicator lights.

Handset Control Unit

Describes the function of the handset, including raise/lower controls and overload indication.

Emergency Lowering

Outlines the procedure for manually lowering the platform in case of power failure.

Section 2: Safety During Maintenance

Section 5: Periodical Maintenance and Checks

Section 6: Exploded Drawings and Parts List

Handset Controller Assembly

Exploded view and parts list for the handset controller unit across X3X, X3, and X2 models.

X3 X;X3 Hydraulic Cylinder Assembly

Exploded view and parts list for the hydraulic cylinder of X3X and X3 models.

X3 Hydraulic Cylinder Assembly

Parts list and exploded view for the X3 model hydraulic cylinder assembly.

X2 Hydraulic Cylinder Assembly

Exploded view and parts list for the hydraulic cylinder of the X2 model.

Power Pack Assembly

Exploded view and parts list for the power pack assembly for X3X, X3, and X2 models.

Section 7: Electrical Schematic

Section 8: Wiring Diagram

Section 9: Tilt Sensor

Section 10: Hydraulic Schematic

Section 13: Troubleshooting

Youngman BOSS X3X Specifications

General IconGeneral
Safe Working Load240 kg
Weight349 kg
Platform Capacity240 kg
Power Supply24V DC
Gradeability25%
Ground Clearance0.06 m

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